Have you ever walked into an industrial plant and noticed a “fog” in the air? If they have pneumatic equipment, then it is a good chance that it is an oil mist. With many pneumatic devices, they need oil to lubricate the o-rings and cylinders for functionality and life. This is generally done with a lubricator. A lubricator puts a small amount of oil in the compressed air line to coat the inside of valves and cylinders. The problem becomes when the valve switches or the cylinder retracts, the excess air is exhausted into the atmosphere. And with that air, there is a fine mist creating the “fog”.
Most pneumatic equipment will have some type of muffler to reduce the noise. Typically they are a sintered bronze muffler. They work well in noise reduction, but they do not capture the oil. OSHA (Occupational Safety and Health Association) has a requirement for operator’s exposure. Under the standard 29CFR 1910.1000, the cumulative exposure for a worker is 4.32 PPM (parts per million) for an 8 hour shift and a standard 40 hour week. As EXAIR Corporation is a leader in safety with compressed air systems, we created a muffler with an oil coalescer, or our Reclassifying Muffler. The Reclassifying Muffler will be able to accomplish two things: 1. reduce the noise level, and 2. remove the oil from the exhausted air. The complex matrix of fibers absorbs the noise caused by the pressure relief. Also, this same complex matrix of fibers creates a tortuous path for the oil particles. It will collect on the fibers and coalesce into larger particles. The larger oil particles will now be able to have gravity move the residual oil down the side of the Reclassifying Muffler. At the bottom, we have a sump that will contain the waste oil and a ¼” tube adaptor to discard it safely away. We have a range of sizes from 1/8” npt to 1” npt depending on the amount of exhaust air flow. In some instances, you can manifold the lines together to use one larger Reclassifying Muffler. An instance of this would be many small valves inside an electrical cabinet that would need to have the exhaust air removed. With our range of Reclassifying Mufflers, you will not have to walk around in the fog.