The dried flakes shown above needed a reliable method to convey between the large sacks in which they’re delivered and the boilers into which they need to be added. The existing operation has been to have personnel cut open the bags and pour them into the boilers, but this method is taxing for the workers and results in significant fatigue throughout the day as well as spillage around the boilers. This facility needed a better way to move the corn flakes that was small enough to fit within the confined workspace and capable of quickly emptying the sacks over a distance of ~6.5 ft.
This customer requested that the solution be made of 316 grade stainless steel, and that implementation and use be as simple as possible. With a bulk density of ~40 pounds/cubic foot, and merely a desire to move the material as fast as possible over this short distance, I directed them toward our 3” Stainless Steel Line Vac made of 316SS. To increase the conveyance in the application I also offered our service to convert our standard model 6066-316 Line Vac to a “High Power” unit by increasing the size of the generator holes.
Both of these solutions were deemed as viable because they both allow for fast emptying of the bags (we estimated between 1-2 minutes to completely empty a bag), little-to-no spillage, and far, far less fatigue on the workers in this area (the key driver for searching out a new method of material transfer.
The potential model numbers were presented to management for a purchasing decision. As this project moves forward, and even after the solution is installed, we’ll be available for product assistance and engineering support. If you have an application in need of a viable pneumatic conveyor, contact EXAIR. We’ll be happy to explore the application and offer any potential solutions.
I had an interesting application from a guy in Kuwait who worked at a plastics plant. They worked with polyethylene pellets for molding processes. In his introduction, the customer said he was looking for something like our Chip Vac product but he wanted to use it with a super sack platform that they elevate up to a high position to allow for cleaning in and around their silos. I mentioned to him that we do have the Chip Vac available to work with a 110 gallon drum. His response was that he knew about that but was not interested as they were set up to move the larger super sacks around their plant. You can see one such set-up in the above photo.
His problem was that he needed a quick and easy way to get the loose PE pellets into his super sack without using a broom and shovel. We had just the solution.
Many years ago when we introduced the Chip Vac product, we did so as a result of customers who knew about our Line Vac but wanted it to be used on a drum. So, we adapted the Line Vac to have the proper, 2 NPT threads necessary to screw into the larger of the two holes in the top of a typical drum. In this situation, we were working the development that we did so long ago in reverse. So, it was a very easy recommendation to set the customer up with a Line Vac to aid in the vacuuming up of the polyethylene pellets and do so in the manner the customer wanted.
After a little discussion to sort out the type of material and the size Line Vac that the customer wanted, we ended up settling on a 1-1/2” Stainless Steel Line Vac Kit, model 6963. The 1-1/2” size allowed for easy connection of a standard size vacuum hose for easy manipulation around the clean-up area. The customer opted for the stainless steel over an aluminum unit as they wanted to be absolutely certain that the product could stand up to their typically rough conditions. He also wanted the kit so he could mount the Line Vac to his platform and have clean, dry air going to the Line Vac to keep it running well for a longer time. Below is a rough sketch of the customer’s idea about how to marry the Line Vac to his super sack platform.
You can notice from the sketch that the customer already had his filtration system thought out to allow the conveying airflow back out of the bag.
The key to this application and the feature that I want to point out is the adaptability of the Line Vac to fit into just about any application. We do have the Industrial Housekeeping products available for ready to use solutions. But, if you have a similar situation where you have part of your “system” that you like for one reason or another, we’re more than willing to discuss what you have at your facility to help you best determine how we can implement a solution that you are happy with. Likewise, if we feel that there is a better way to approach your application, we will be sure to let you know that too!
Give us a ring or send us an e-mail to discuss the specifics of your application today. We’re here to help.