Now that the air is cooling and the humidity is dropping, you may often experience the phenomena of static electricity, and the resultant shock when touching something metal. As a child, you may have learned about static electricity by rubbing a balloon on your head and then seeing it stick to the wall. What is the science behind static electricity?
All materials are made up of atoms, which have a positively charged core called the nucleus surrounded by a cloud of negatively charged electrons. Each material is different, and in some types of materials the positive nucleus has a very strong pull on the electrons while in other materials the pull is very weak. If we were to put a strong pull material in contact with a weaker pull material, atoms from the weak pull material will migrate, and when the materials are separated, additional electrons will remain with the strong pull material. Due to the overall increase in electron quantity, the material becomes negatively charged and the other material becomes positively charged. If the materials are rubbed together, the opportunities for the electron migration increases, and thus more electrons are exchanged.
Electrons build up more easily in dry conditions. When the air has humidity, static build up is less common because a very thin layer of water molecules coat most surfaces, which allows the electrons to move more freely and make most materials conductive and static free.
In some cases, static electricity can be a good thing – laser printers and photocopiers use static electricity to transfer ink from the drum to the paper. Also, some power plants and chemical factories use static electricity to remove pollutants in a process that takes place within the smokestack.
But generally when EXAIR gets involved, it is because the static electricity is causing an unwanted build up of static charge that affects a manufacturing process. The results of a static charge imbalance can result in a shock to an operator, materials sticking together, poor print quality, sensor or counter malfunctions, bad surface finish, or any number of other problems.
EXAIR offers systems for total static control, such as the Super Ion Air Knife and Ionizing Bars for wide applications such as paper, film and plastic webs, the Super Ion Air Wipe for narrow, continuously moving materials such as wire, tube, or extrusions. Also offered are the handheld Ion Air Gun for use on three dimensional parts prior to assembly, packaging painting or finishing. Other options include the Ion Air Cannon for limited space or remote mounting applications, Ion Air Jet for tight spaces and concentrated airflow, and the Ionizing Point to provide close distance and accurate static removal.
To discuss your static elimination concerns , feel free to contact EXAIR and one our Application Engineers can help you determine the best solution.