Big Nozzle, Big Award…Again!

The year was 2016, and it was quite a time for sports fans:

  • Team USA dominated at the Summer Olympics in Rio de Janeiro. Swimmer Michael Phelps won five Gold Medals, and gymnast Simone Biles won a Gold Medal on her own, and another for the team event, contributing to the 46 total Gold Medals won by United States Olympians.
  • The Chicago Cubs and Cleveland Indians took the World Series to all seven games…and extra innings in Game Seven. That makes it hard to disparage either team, but the Cubs prevailed, winning the Fall Classic for the first time in 108 years.
  • World Series heartbreak notwithstanding, Cleveland sports fans were pretty happy a few months earlier when the Cavaliers cinched the NBA Championship in seven games, defeating the heavily favored Golden State Warriors…who beat the Cavs in both of their regular season games that year.

Another big winner (non-sports) that year was EXAIR Corporation’s Model EF5010SS External Mix Narrow Angle Flat Fan Pattern 1/2 NPT Atomizing Spray Nozzle…it won Plant Engineering’s Product of the Year Bronze Medal Award in the Fluid Handling category. Yes, there’s a Compressed Air category, and our products have won a TON of those too…as well as some other categories:

  • Material Handling (Line Vacs)
  • Maintenance Products (Super Air Nozzles)
  • Environmental Health (High Lift Reversible Drum Vac)
  • Automation & Controls (EFC Electronic Flow Control)
Just a few of our past Product of the Year award winners in categories other than “Compressed Air”.

Anyway, now it’s 2021, and the No-Drip version of that Atomizing Spray Nozzle – Model EF6010SS – has won Plant Engineering’s GOLD Medal Award in the Fluid Handling category. Model EF6010SS offers the same performance as the EF5010SS:

  • Liquid flow rates from 141 to 303 gallons per hour (tested with water)
  • Flat fan spray dimensions from 15″ wide (6″ from target) to 25″ wide (15″ from target)
  • Atomized spray at a distance of up to 35 feet away

And, of course, the No-Drip feature means you can instantly stop liquid flow by shutting off the compressed air supply, up to 180 cycles a minute, if needed. This is a great feature to have to cut down on the cost – and the MESS – associated with overspraying.

Our comprehensive line of Atomizing Spray Nozzles has options for most any liquid that can be sprayed, with a wide range of flow rates and pattern size/shapes. The 1/2 NPT External Mix Narrow Angle Flat Fan model is ideally suited for liquids with higher viscosities where a higher flow rate/thicker coating is needed, as opposed to a humidification or misting application, where a smaller Atomizing Spray Nozzle might be specified. Some current, successfully reported, applications include:

  • Snack food provider – applying flavoring to bulk snack materials.
  • Commercial bakery – spraying cooking oil onto pans used in a conveyor oven.
  • Sporting goods manufacturer – applying adhesive to the tops of skateboard decks to glue the grip tape on.

If you’d like to discuss a particular liquid spraying application, I’d love to help…give me a call.

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
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NEW 1/4″ HollowStream™ Cone Liquid Atomizing Nozzle – IN STOCK And Ready To Ship!

Lately, around the globe, we are all getting a little too used to hearing this from vendors. “Okay, so I have your order for one piece, and that is going to be on hold for 8 weeks until we can get parts in.” At EXAIR, we are able to state our products are in stock and ready to ship same-day on orders received by 2 PM ET that are shipping within the US or Canada. There is no exception when it comes to our brand new 1/4″ NPT HollowStream™ Cone Liquid Atomizing Nozzle.

1/4″ NPT HollowStream Liquid Atomizing Nozzle

Since introducing our first liquid only nozzles (no air required) we have been working to add these hollow cone pattern nozzles add to our liquid spray nozzles (complimenting our full cone spray nozzles). There are six flowrate capacities with a 1/4″ NPT inlet. These capacities will range from .06 GPM (.23 LPM) up to 2.5 GPM (9.45 LPM) flow rates. The HollowStream provides a ring of liquid upon your target that can be used for cooling, cleaning, rinsing, or suppression of dust. By only using the outer ring to cover a similar space as a full cone spray the amount of liquid is reduced. This is all done by a pressurized liquid supply.

Spray Dimensions and Pattern

The small footprint of the nozzle matched with the spray volume and pattern is ideal for tight-fitting areas or areas where manifolds of multiple nozzles are required. The maximum through passage is also large enough to permit some slurries and particulate to pass through when recycling the rinse or wash water is needed.

If you would like to discuss your spray application and determine if the 1/4″ NPT HollowStream Cone Nozzle is right for you, contact us. We look forward to helping you determine the correct product that will make the most efficient use of your resources.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

EXAIR FullStream Liquid Nozzles

On August 6, 2020 I wrote a blog (see it here) announcing our new Fullstream Liquid Nozzles. But since then we have added two sizes to the Full Stream line up and one new style all together with our new Hollow Stream Nozzle!

These liquid spray nozzles produce a full cone spray pattern resulting in a complete filled circle of liquid spray upon its target. They are available in 1/4, 3/8 and 1/2 NPT thread sizes with varying liquid flow rates. They are all made of stainless steel with a vaneless design to help resist clogging from possible particulates in the liquid!

Here’s how they work:

The First size we offer is the FullStream Cone Liquid Atomizing Nozzle, 1/4 NPT. This nozzle comes with three different flow rates available, 0.8 , 1.0, and 1.1 GPH. Bellow are the nozzle dimensions. You can find the spray dimensions and performance by clicking HERE.

1/4″ NPT Full Stream Liquid Atomizing Spray Nozzle

The next size we offer is the FullStream Cone Liquid Atomizing Nozzle, 3/8 NPT. This nozzle comes with five different flow rates available, 1.1 , 1.3, 1.6, 2.0 and 2.3 GPH. Bellow are the nozzle dimensions. You can find the spray dimensions and performance by clicking HERE.

3/8″ NPT Full Stream Liquid Atomizing Spray Nozzle

Currently the last size we offer is the FullStream Cone Liquid Atomizing Nozzle, 1/2 NPT. This nozzle comes with five different flow rates available, 3.2 , 4.0, 4.8, 5.6, 6.4 and 7.2 GPH. Bellow are the nozzle dimensions. You can find the spray dimensions and performance by clicking HERE.

1/2″ NPT Full Stream Liquid Atomizing Spray Nozzle

The newest style of Liquid Atomizing Spray Nozzles is our Hollow Streams! Right now we offer the 1/4 NPT. Hollow stream nozzles are great when you need a ring of fluid and will use less liquid then the full streams!

The Hollow Stream Cone Liquid Atomizing Nozzle, 1/4 NPT. This nozzle comes with five different flow rates available, 3.2 , 4.0, 4.8, 5.6, 6.4 and 7.2 GPH. Bellow are the nozzle dimensions. You can find the spray dimensions and performance by clicking HERE.

1/4″ NPT Hollow Stream Liquid Atomizing Spray Nozzle

If you have any other questions on EXAIR’s line of Liquid Atomizing Nozzles please reach out to my self or another application engineer! We will be happy to help you fit one into your application!

Jordan Shouse
Application Engineer

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FullStream Liquid Atomizing Nozzles

At EXAIR, we know compressed air, and we’ve been helping customers around the world get the most out of their compressed air systems since 1983. It was only logical that, about ten years ago, we got into using compressed air for liquid atomization.  If you’re looking to spray a liquid in a fine mist with a controllable pattern & flow rate, there are many advantages to using compressed air to atomize it:

  • Adjustability
  • Maximum dispersion
  • Optimal, efficient consumption
  • Small droplet size

Since their introduction, EXAIR has come to offer 142 distinct models of Air Atomizing Spray Nozzles, and, along the way, we leveraged our engineering, machining, and manufacturing prowess to gain position as an industry leader in liquid spraying.  So much so, that, earlier this year, we introduced a spraying product line that doesn’t require compressed air:  the FullStream Cone Liquid Atomizing Nozzles.  Instead of using the energy of compressed air to effect atomization, these use the energy of the liquid’s pressure and flow to change the continuous stream of liquid flow entering the nozzle into a conical spray as it exits to atmospheric pressure.  Here’s how it works:

While Air Atomizing Spray Nozzles maintain their advantage of a smaller droplet size (ours consistently make droplets under 100 microns in size,) there are clear benefits in certain applications to the FullStream Cone Liquid Atomizing Nozzles:

  • Higher liquid flow rates
  • Increased liquid coverage
  • More compact design

These are all important in applications like quenching, cooling, foam breaking, lubricating, degreasing, and sanitizing.  All stainless steel construction means they’ll stand up to a variety of chemicals…both in what’s being sprayed, and in the environment in which they’re installed.

If you have a liquid that needs sprayed, EXAIR has an engineered solution.  Call an EXAIR Application Engineer today to find out more.

Russ Bowman
Application Engineer
EXAIR Corporation
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