Physics and the Tank Cleaning Nozzle

After boot camp, the Navy sent me to Machinist’s Mate A-School to learn about shipboard steam propulsion plants. The first week was a course called Propulsion Engineering Basics. Since we were learning about how to use steam to move something (turbine blades), the class started off with a lesson on Hero’s Engine:

1,500 years before Isaac Newton put his Third Law of Motion in writing, Hero (or Heron) of Alexandria described this device that would demonstrate that, for every action (in this case, steam discharging from the tubes’ nozzles) there is an equal and opposite reaction (rotary motion of the apparatus), just like Newton said. Some say Hero made one and displayed it for public amusement, but evidence of that is sketchy. In any case, it DOES work.

Another demonstration of Newton’s Third Law is familiar to golfers & lawn care enthusiasts: the rotating sprinkler:

The action of the water exiting the nozzles at an angle causes a reaction, in the form of rotary motion of the sprinkler head.

Another practical application of Newton’s Third Law is an industrial one: tank cleaning. Some tanks have access ports or utility holes, so personnel can physically enter, or at least stick a sprayer inside to clean the walls. Oftentimes, though, they might contain materials that are toxic, harmful, or just plain messy, and any penetrations in the tank that need to be covered or sealed off are potential leak points. So, instead of manually sticking a spraying device inside & moving it around, you need something that’ll fit through a small opening and sprays in every direction.

BETE Spray Performance Engineering (a division of EXAIR) offers a number of solutions for tank cleaning/washing, in both stationary (sprays in all directions all the time) and rotating (kind of like the rotating sprinkler in the video above). If you want to know more about the stationary ones, my buddy Jordan Shouse wrote a detailed blog about The Power of the BETE HydroClaw recently.

If you want to know about the rotating types, you’re in luck because I’m going to get to those RIGHT NOW. The BETE HydroWhirl® series come in a variety of configurations and materials of construction. We’re going to look at four of them specifically:

HydroWhirl Stinger — these compact, rotating tank cleaning nozzles are made of 316L Stainless Steel with a 32 Ra surface finish, so they’re FDA compliant. They’ve got Zirconia ceramic bearings, so they’re made for long service life and extreme chemical corrosion resistance.

HydroWhirl Mini — like the Stingers, they’re FDA compliant, with 316L Stainless Steel construction with a 32 Ra finish. They have PEEK slide bearings for longevity and minimal maintenance. They’re suitable for small tanks (up to 6.5 feet in diameter.)

HydroWhirl Poseidon — these are made of FDA compliant, corrosion resistant PTFE, these are ideal for CIP (Clean-In-Place) applications commonly encountered in food, beverage, and pharmaceutical facilities. The slower spinning design makes for longer dwell times for the spray, for greater cleaning impact.

HydroWhirl Disc — this one’s made of 316L Stainless Steel with a PTFE slide bearing. It’s fully submersible, self-flushing, and suitable for small-to-medium size tanks. The rotating, high impact spray produces a pattern with consistent repetition for highly efficient & effective tank cleaning.

Lastly, since we’ve been watching videos, here’s one that shows a HydroWhirl Stinger in action:

If you’d like to find out more, give me a call.

Russ Bowman, CCASS

Application Engineer
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Mothers of Invention

“You see things and you say, ‘Why?’  But I dream things that never were & I say, ‘Why not?'” George Bernard Shaw

It is said that necessity breeds invention, and I’m sure we all have our favorite examples. There are, of course, accidental inventions of some quite popular items.

Then there are the curious cases of inventions that await applications.  Hero’s Boiler jumps to my mind – the ancient Greeks used this device that converted the energy released by boiling water into rotary motion as a temple “wonder,” to illuminate the hearts of the faithful and allow them to “discover a divine truth lurking in the laws of the heavens.” (Ten Books on Architecture, Vetruvius, 1st Century BC)  It took almost two thousand years for the steam engine to come of age as the primary means of ocean-going vessel propulsion, as well as a most efficient means of electrical power generation.

Grilling enthusiasts (well, those like me who shun gas in favor of charcoal anyway), may know that the charcoal briquette was patented in the late 1800’s, but didn’t become viable until Ford Motor Company’s factory started providing tons and tons of the basic material needed for briquette production: scrap wood.  Henry Ford and a relative (man by the name of Kingsford) exploited this in one of the greatest recycling success stories ever.

Scientists at Bell Labs claim to have invented the transistor 20 years after a Canadian scientist filed a patent for one, but it was another 20 years before young boys all over America were able to stay up way past their bedtimes, listening to the play-by-play announcer of their favorite baseball team, on transistor radios hidden away under their pillows.  The technology behind faxes predates the telephone by 33 years.  And since you’re probably reading this on a computer screen, let’s not forget Babbage’s Analytical Engine.  That’s fascinating to me; the guy who “invented” the computer was alive when George Washington was President of the United States.

We get a lot of calls about a very popular item in the EXAIR product family – the Vortex Tube – especially this time of year.  This is a prime example of both an accidental invention, and one that predated its successful application.  The principle of operation was discovered by a French physics student in the 1920’s, while he was working on something completely different.  It was a number of years before the technology was successfully exploited, but now, it’s a staple of our Compressed Air Product catalog.  If you want to protect sensitive electronic components in an enclosure, our Cabinet Cooler Systems are an inexpensive, easily installed, low-maintenance solution.  Would you like to replace a mist/spray liquid coolant system with a clean, dry alternative?  Check out our Cold Gun Aircoolant Systems.  Anywhere you need localized cooling (soldering, welding, brazing, etc.), we can help you incorporate a Vortex Tube into your system.  Our Adjustable Spot Coolers and Mini Coolers are ready to use, out of the box, with magnetic swivel bases for quick and easy setup.

If you’ve got a favorite accidental invention, or invention-before-its-time, leave me a comment, either below, or on this blog’s Facebook post.  Or, if you have a heat removal application in mind, give us a call.  Send us an email to techelp@EXAIR.com.  Or drop by our website for a chat.  We’d love to hear from you!

Russ Bowman
Application Engineer
EXAIR Corporation
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