Georges-Joseph Ranque and the Vortex Tube

Georges-Joseph Ranque was born on February 7th, 1898 in Ambérieu-en-Bugey, France. The son of a railroad engineer, Léon-Joseph Ranque, it was not much of a surprise that he developed a strong interest in physics. An attendee of the prestigious and highly selective post-secondary school, Lycée Saint-Louis, Georges continued to develop his knowledge in the world of physics. From there he was admitted to École Polytechnique where he continued his studies. For years, Georges was interested in the Pantone carburetor. While developing an industrial pump, he noticed the phenomenon now known as the Ranque effect. The Ranque effect is the known working principle for industrial Vortex Tubes. When a compressed gas is injected into the tube tangentially at high velocity, two streams are created: one hot and one cold.

This cold airflow is then utilized throughout a variety of industrial spot cooling and enclosure cooling processes due to its simplicity and reliability. All that’s needed is a supply of compressed air. In 1931, Georges filed for a patent on his vortex tube. His idea didn’t go too far from there, until the topic was later picked back up by another physicist by the name of Rudolf Hilsch. Rudolf made some improvements to the design he called the “Wirbelrohr”, or “whirl pipe” for those not fluent in German. You’ll commonly hear the term “Ranque-Hilsch tube” used synonymously with the term Vortex Tube for this reason.

So how exactly does this thing work? The truth is no one knows for certain, but there is one commonly accepted theory that explains the phenomenon:

Compressed air is supplied into the tube where it passes through a set of nozzles that are tangent to the internal counter bore. The design of the nozzles forces the air to spin in a vortex motion at speeds up to 1,000,000 RPM. The spinning air turns 90° where a valve at one end allows some of the warmed air to escape. What does not escape, heads back down the tube in the inner stream where it loses heat and exhausts through the other end as cold air.

Both streams rotate in the same direction and at the same angular velocity. Due to the principle of conservation of angular momentum, the rotational speed of the inner vortex should increase. The best way to illustrate this is in Olympic Figure Skating. As the skater is wider, the spinning motion is much slower. As she decreases her overall radius, the velocity picks up dramatically and she spins much quicker. In a Vortex Tube, the speed of the inner vortex remains the same as it has lost angular momentum. The energy that is lost in this process is given off in the form of heat that has exhausted from the hot side of the tube. This loss of heat allows the inner vortex to be cooled, where it can be ducted and applied for a variety of industrial applications.

This Vortex Tube theory is utilized in basic Vortex Tubes, along with a variety of other products that have additional features specific for your application. EXAIR’s line of Cabinet Coolers, Cold Guns, Adjustable Spot Coolers, Mini Coolers, and Vortex Tubes all operate off of this same principle.

If you’re fascinated by this product and want to give it a try, EXAIR offers an unconditional 30-day guarantee. We have them all in stock and ready to ship as well, same day with an order received by 2:00 ET. Feel free to get in contact with us if you’d like to discuss how a vortex-based product could help you in your processes.

Tyler Daniel

Application Engineer

E-mail: TylerDaniel@EXAIR.com

Twitter: @EXAIR_TD

EXAIR Products “Built to Last”

When I hear “Built to Last” ads come to mind such as Ford Trucks and Craftsman tools. Advertising promoting product integrity will always get my attention. Although I have not owned a Ford truck, I have many friends that have and swear by them, so I’m thinking my next truck might be a Ford. I have owned a lot of Craftsman tools and put them through rigorous use and I never had to use the “Lifetime Warranty“. They were designed and built to last and this is how EXAIR designs and manufactures their Intelligent Compressed Air Tooling.

EXAIR Design and Engineering team designs our items with performance and repeat manufacture ability in mind. EXAIR products have no moving parts so very little maintenance is required. As long as a source of clean dry compressed air is supplied to the product and following our recommended Installation instructions not much can go wrong,

EXAIR NEMA 4X 316SS Cabinet Cooler System with Electronic Temperature Control installed on control panel in a pharmaceutical plant.

EXAIR has a “5 Year Built to Last” Warranty against defects in workmanship and materials on all compressed air products. This warranty applies under conditions of normal use, but does not apply to defects that result from intentional damage, negligence, unreasonable use, wear or exposure. An example of a non warranty situation would be using an abrasive material such as sand with our Aluminum Line Vacs. The abrasive nature of the sand will wear the aluminum Line Vac out well before the 5 years. Our application engineers will discuss your application and recommend products that fit your project and our 5 Year Built to Last Warranty.

EXAIR also has a 30-Day Guarantee that allows you to make a purchase and run trials to see the effectiveness of our product and how they meet your expectations. If the item provides desired results then great we are both happy but if you do not see the desired results then you have 30 Days from purchase to return the product. An Application Engineer can discuss your findings and issue a “Return Authorization” if needed. You will receive a full credit without any restocking fees.

EXAIR has confidence in our products to last and perform standing behind our products. Our confidence is why we offer both 5 Year Built to Last Warranty and the 30-Day Unconditional Guarantee. If you have any questions as to what EXAIR product will provide the best result for your application, please contact one of our qualified Application Engineers, so we can review this with you and make the best recommendation for your project(s).

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

EXAIR has Intelligent Compressed Air® Tooling

I used to work for a plastic injection molding facility that also had several different types of secondary added value processes. We used compressed air in our paint rooms, assembly areas, molding room and other various processes. I don’t recall what our compressed air usage was as we had 7 total manufacturing facilities in 5 different states. I tracked our electric bills, phone bills, water bills and all of our vending billing but, I never took the time to realize the importance and cost of compressed air.

I was successful in cost reduction activity in all those ares and so proud of the accomplishments but not once did I take the time to realize what I could save with our compressed air systems and the tooling we used with compressed air. The illustration below shows what can be saved when looking at just one air nozzle:

Compressed Air Savings

This is just one air nozzle. We used about 100 Air Nozzles, 20 paint nozzles, 50 Line Vacs and other various compressed air products. If I was able to calculate savings for all the products we used and focused on fixing air leaks in the system I would have been a real hero. Well guess what? EXAIR can help you calculate and determine the best products to help you generate these savings. We can even help you calculate your savings.

The other benefits included with EXAIR Intelligent Compressed Air® products will be the noticeable noise reduction and compliance with OSHA Standards 29 CFR-1910.95(a) Maximum Allowable Noise Exposure and 29 CFR-1910.242(b) Harmful Dead End Pressure. EXAIR meets or exceeds these OSHA Standards providing you with a peace of mind for conformance.

EXAIR has a great catalog showing our products, capabilities and performance information. Our website www.EXAIR.com offers catalog information, prices, performance, drawings, videos, blogs, air savings calculator and much more information. If you are unable to find what you need you can conveniently call one of our Application Engineers for assistance.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

Heavy Duty Dry Vac Overview

(Left to right) Chip Vac, Heavy Duty Dry Vac, Heavy Duty HEPA Vac

Are you looking for a reliable heavy-duty vacuum system? Are you tired of your electric motors failing? EXAIR has a pneumatic Heavy Duty Dry Vac that is engineered with the power to vacuum heavy materials, The Heavy Duty Dry Vac is constructed from a hardened alloy that resists abrasion from the harshest of debris, like garnet, glass, tumbling media and steel shot. This system has no moving parts which means no motors or bearings that can fail on you.

The Heavy Duty Dry Vac requires only 68 SCFM at 80 psig of compressed air to operate. Using a hardened alloy construction for the vacuum generator gives the system an increased resistance to abrasive material including sand and blasting material. Depending on your application and the volume of material you need to vacuum we provide 3 different sizes, 30-gal, 55-gal, and 110-gal.  

Our Heavy Duty Dry Vac is the perfect solution for cleaning dry media such as abrasive media, sand blasting, absorbents and gravel from your shop floors and work surfaces. The possibility of electric shock you experience with electric motors is virtually eliminated as the source of power is compressed air. The use of an anti-static hose also prevents shocks when vacuuming dry materials.

EXAIR Heavy Duty Dry Vac Family

EXAIR‘s Heavy Duty Dry Vacs come in 30, 55 and 110 gallon options with several accessories available to help your cleanup and specific needs. These are stock items and can generally be shipped the same day with orders received before 2:00 PM EST. If you have questions regarding our Heady Duty Dry Vac or any of our Industrial Housekeeping Products please give us a call.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK