Do you need a proven way to reduce downtime and increase productivity on a variety of operations involving small parts where heat is a problem? EXAIR‘s Mini Cooler produces a stream of 20°F (-7°C) cold air to prevent heat build up and blow away chips and debris.
Especially effective on high speed operations, the Mini Cooler helps to prevent burning, melting, and heat related breakage, and while doing so, at a quiet 76 dBA sound level. Better yet, all done with no moving parts to wear out.
Some popular applications for the Mini Cooler are – small tool cooling, needle cooling, blade cooling, and lens grinding.
There are several advantages to take note of – low cost, increased production rates, better tolerances, and quiet and compact.
The Mini Cooler Systems are available with One or Two Cold Outlets, and also include a 1″ wide Flare Nozzle Tip, and a Manual Drain Air Filter to clean the air, ensuring long, trouble free operation.
Using just 8 SCFM of 100 PSIG compressed air, the Mini Cooler will not tax your compressed air system. Its small size allows it to fit in areas where larger systems could not fit. The powerful magnetic base sticks to any ferrous surface and and provides up to 100 pounds of pull force.
If you have any questions about the Mini Cooler, the Adjustable Spot Cooler, Cold Gun or any EXAIR compressed air product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.
“Well, la-di-da, Russ,” some may say, “You sure knocked that whiffleball out of the park, didn’t you? What about those of us with more complex requirements than a plain Jane electric box on a typical production floor?”
To them, I would say:
1. Yes we did, and thank you for noticing! And 2. Read on.
EXAIR manufactures, and stocks, a number of special Cabinet Cooler Systems to meet most any need:
Food and pharmaceutical processing areas often call for specific materials of construction. Something that doesn’t corrode, something that isn’t susceptible to surface wear or pitting in a washdown environment…something like Type 316 Stainless Steel. For these cases, we also offer our complete line of NEMA 4X Cabinet Cooler Systems in optional 316SS construction, from 275 Btu/hr (69 Kcal/hr) to 5,600 Btu/hr (1,411 Kcal/hr.) And they’re all in stock.
EXAIR Cabinet Cooler Systems work best on a sealed enclosure, but sometimes it’s not feasible to completely seal an enclosure – there may be a cable bundle coming through a common penetration, or perhaps the door isn’t fitted with a gasket. In cases where such equipment still needs to be protected from dust, fumes, or other environmental contaminants, you could always use a Continuous Operation Cabinet Cooler System. But, if you want to control operating costs with Thermostat Control, our Non-Hazardous Purge option provides a continuous positive flow, even when the internal temperature is below the Thermostat setpoint, to prevent these contaminants from entering. These are all in stock as well.
When we calculate heat load, we use your Sizing Guide data to determine both internal heat load (generated by the components in the enclosure) and external heat load (generated by the ambient temperature in the area.) Regardless of the internal heat load, enclosures in extremely hot locations need protection too. When the ambient temperature will exceed 125°F, a High Temperature Cabinet Cooler System is specified…performance is identical, but they’re outfitted to withstand the higher temperatures for durability and long lasting operation. This option is offered for all of our Cabinet Cooler Systems 1,000 Btu/hr and higher, and they are also all in stock.
No matter the challenges of your facility’s environment, we can help. Again…all of the above options are in stock, ready for immediate shipment. What could be better?
Well, actually, we ARE giving away free stuff with Cabinet Cooler System orders through the end of July 2018:
So…don’t overheat your electronics from the inside, or out, wherever they’re located. If you’d like to find out more, give me a call.
I had the pleasure of speaking with the Maintenance Manager at a manufacturing plant for a global automotive supplier earlier this week. They have a whole factory floor full of machinery that operates from PLC controls. The space is not climate controlled, and the temperature broke 100°F the day before. This triggered some high temperature warnings on several control panels, but that was the worst thing that happened…luckily.
It should go without saying that the automotive industry is a big deal in the United States…maybe even a bigger deal here in the Middle Atlantic region, and a HUGE deal for those of us within a few hour’s drive of Detroit, Michigan…the home of the Big Three. Disruptions in their supply chains can affect not only the final production of automobiles, but also other suppliers, vendors, and service providers in separate “links” of that chain. So, if my caller has a breakdown and can’t ship parts, many other suppliers’ lines may be slowed or stopped, because if Detroit can’t make cars without one supplier’s parts right now, they won’t need the others’ parts right now either. That means reliability is paramount.
This is a “textbook” situation for EXAIR Cabinet Cooler Systems. They’re installed in minutes, have no moving parts, and require only a supply of compressed air for operation. If that air is clean & dry, they’ll operate darn near indefinitely, maintenance free. Thermostat Control turns them off & on as needed. I’ve talked to more than a few users who were (pleasantly) surprised when a Cabinet Cooler System activated on the first hot day in the spring, after not seeing it come on at all, after that last hot day near the end of the previous summer.
Back to the situation at hand – the Maintenance Manager had gathered Sizing Guide data for a couple of enclosures. You can submit it through our website, or email it in, but it only takes a minute; we do it over the phone all the time. So I did, and quoted the appropriate Cabinet Cooler Systems, which were ordered soon after. They were installed the next day, with a promise of more to come.
Any realtor will tell you that the three most important factors in selecting a property are location, location, and location. This simply means that houses with similar features – number of bedrooms, yard size, structure, garage (or not,) basement or not,) etc. – can be found in a lot of very different neighborhoods. Whether you want to live somewhere that’s convenient to the highway, close to (or not so close to) work, near your favorite activities, etc., odds are you can find a house that meets your material needs & wants within those geographical confines. Hence, location is your #1 consideration. And your #2 and your #3 as well…my lovely bride is a real estate professional, so I have this on good authority. And, so you know, #4 is price, and #5 is condition.
Electrical and electronics controls professionals will tell you that three of the most important things to protect their equipment from are heat, moisture, and dust. If you’re looking for a durable, reliable, and low cost method for that, we’ve got the solution: the EXAIR Cabinet Cooler System. Selection of the right system comes down to determining your heat load, and…the reason for today’s blog…the LOCATION in which it will be installed.
Let’s say it’s a control panel for one of the machines on a factory production line…indoors & dry. Our NEMA 12 Cabinet Cooler Systems provide protection against dust and oil from entering the enclosure.
If the enclosure is outdoors, or indoors but subject to water spray (like in a wash-down area,) our NEMA 4 Cabinet Cooler Systems are oil tight, dust tight, AND splash resistant. They ensure the inside of the enclosure stays dry through the use of a low pressure relief valve that seals when the cooler is not operating, maintaining NEMA 4 integrity at all times.
Our NEMA 4X Cabinet Cooler Systems are made of stainless steel, and are commonly specified for food service area installations, and in corrosive environments. They’re also oil tight, dust tight, and splash resistant. These are also available in Type 316 Stainless Steel construction, for especially harsh conditions, or when this is otherwise specified due to the nature of the installation, such as critical food grade or pharmaceutical areas.
Regardless of the NEMA rating called for by the location, all EXAIR Cabinet Cooler Systems are available with a Non-Hazardous Purge option, which provides a slight positive pressure through a low (1 SCFM) air flow when internal temperature is below the thermostat setpoint and the solenoid valve is closed. This provides constant and reliable protection, even if the enclosure is not perfectly sealed, even in especially dirty or dusty environments.
High Temperature Cabinet Cooler Systems are also available when ambient temperatures can exceed 125F. These are popular in foundries, glass production facilities, and even non-air conditioned spaces in particularly warm climates.
If you’ve got sensitive, mission-critical electrical or electronic enclosures that need reliable heat protection, EXAIR has the solution you’re looking for. If you know the required cooling capacity for your enclosure, you can select the right system directly from our website. If you’d like help in calculating your heat load, you can use our Cabinet Cooler System Sizing Guide…just fill in the blanks and click “submit” – your request will be forwarded to an Application Engineer for immediate attention. Or, if you’d rather, just give me a call. We calculate heat loads over the phone all the time; it only takes a minute.
The Vortex Tube makes cold air for the same reason that a can of compressed air gets cold when I clean my computer keyboard, right?
That’s a common question, and since they both start with compress air and end up with cold(er) air, it’s not an unreasonable assumption. But the answer is no; they’re not the same. Both are curious physical phenomena, though:
Cans of compressed air get cold while they’re discharging because of a thermodynamic principle known as the adiabatic effect. When you pressurize a gas by compressing it into a container, you’re putting all those molecules into a smaller volume of space…and you’re adding potential energy by the compression. Then, when you release that gas back to atmospheric pressure, that energy has to go somewhere…so it’s given off in the form of heat – from the air inside the can, as the pressure inside the can decreases. Now, the air that’s not under as much pressure as it was when you pushed the button on top of the can is going to start coming out of the can pretty soon. I mean, there’s only so much air in there, right? So, since it’s given off that energy immediately upon the drop in pressure, when it comes out of the can, it’s at a lower temperature than it was before you started spraying it out.
Vortex Tubes, on the other hand, generate a flow of cold air by a completely different phenomenon of physics called, maybe not so curiously, the Vortex Tube principle:
Even if you’re a casual reader of our blogs, you already know that EXAIR Application Engineers LOVE to preach efficiency in the use of compressed air…it’s our “bread and butter;” the very nature of our business. This year, we’re celebrating thirty-five years of leading the way in the development of efficient, safe, and quiet compressed air products. Our track record of success as a solutions provider across a diverse range of industrial and commercial applications is well documented in our blogs, as well as Knowledge Base and Case Study Libraries. We devote considerable resources (engineering, research & development, product testing, etc.) to making certain that EXAIR Intelligent Compressed Air Products cost less to operate, and perform better, than whatever you’re using right now.
Strange as it may seem, though, sometimes our products are EXTREMELY popular in cases where they INCREASE a facility’s consumption of compressed air…by replacing something that DOESN’T use compressed air at all:
*I’ve written before about how our Large Maximum Cold Temperature Vortex Tubes have replaced liquid nitrogen rigs in freeze sealing operations. Now, a Vortex Tube directs a portion of its air supply to (usually) unusable hot exhaust, in order to generate the usable flow of cold air. When compared to the costs of liquid nitrogen and the resources involved to get it where it needs to be, though, the cost of the compressed air needed to operate the Vortex Tube is indeed the practical solution.
*Line Vacs are probably THE prime example of the value of using compressed air where it wasn’t used before…replacing a “bucket and ladder” operation:
*Then there are the situations that just come down to time. In large spaces, our Super Blast Safety Air Guns can be used to “sweep” the floor in a fraction of the time it takes an operator with a push broom.
To make a long story just a little bit longer…if you’re using compressed air, you can use it better with EXAIR’s engineered compressed air products. And there are plenty of practical applications where you’re not using compressed air right now too. If you’d like to find out more about either one, give me a call.
I wish I could quantify that, but we keep finding more and more applications for them:
Vortex Tubes are used all the time for cooling applications, down to MINUS 40 degrees (Fahrenheit OR Celsius…that’s the point where they’re both the same; no math required.) They also produce a HOT air flow, which we usually call “exhaust,” but some users actually use IT for heating, and call the COLD flow the “exhaust.”
Our E-Vac Vacuum Generators are popular for “pick-and-place” jobs…hook one up to a Vacuum Cup and you can move parts around all day long. One time, though, I helped a
customer who needed to “pick-and-place” individual small pieces of woven fabric, a lot like a coffee filter. Even our smallest E-Vac, supplied from a Pressure Regulator cranked all the way down, was too much…it would still pick up most of the stack. We found they could use a Model 120020 3/4″ Super Air Amplifierjust fine…the Pressure Regulator was still cranked all the way down, and it picked them up one at a time.
Our Super Air Knives are perfect for blow off, drying, and cooling applications…whether you’re trying to rid your product of dirt/debris, water, or heat, a laminar curtain of adjustable air flow is a “textbook” solution. But I recently had the pleasure of helping a customer who needed to KEEP SOMETHING IN PLACE and called to ask about an Air Knife. They had small cups running single-file down a conveyor belt, with an overhead brush roller pushing down on them at one point so they could be treated on one side. Without something holding them in place, the tooling would simply push them off the side of the conveyor. It required frequent adjustment because they run different sized cups…and they almost always lost some cups when they switched to a different size, while “dialing in” the brush tension. By installing a Model 110036 36″ Aluminum Super Air Knife in place of the brush, they can hold any size cup in place with the downward air flow “curtain.” No more lost product when they don’t get the brush adjustment just right!
If you have a compressed air application you’d like to discuss, give me a call. Perhaps we’ll find the next level of versatility!