It’s Heating Up!!! EXAIR Cabinet Cooler Promo!!!

It’s that time of year again… Cabinet Cooler season!!! With the temperatures ramping up, so are our promotions! Now through the end of August, with the purchase of any Cabinet Cooler System, you will receive a free AC Sensor. The EXAIR Model 7929 AC Sensor offers a reliable method for non-contact verification of voltage presence. When voltage is detected, the sensor’s tip emits a bright red glow accompanied by an audible alert, ensuring users can easily confirm power to their electrical devices. This versatile tool is suitable for testing various components, including wall receptacles, switches, fuses, and junction boxes. Additionally, it can detect electricity through insulation, making it effective for identifying breaks in power cords and wires.

Now for the Cabinet Coolers!!! EXAIR’s Cabinet Cooler employs Vortex Tube technology to generate cold air from standard compressed air supplies, effectively keeping enclosures free from debris and moisture. Installation is straightforward, taking only minutes through a typical electrical knockout. The Cabinet Cooler Systems come with Nema 12 (IP54) ratings and are offered in various materials, including Aluminum, 303 Stainless Steel, and 316 Stainless Steel, suitable for Nema 4/4X (IP66) rated enclosures. For installations where top mounting is not feasible, Side Mount Kits in the same materials are available. This year, EXAIR has broadened its product range by introducing Hazardous Location Cabinet Coolers and ATEX Cabinet Coolers, catering to customers with specific ATEX compliance needs.

From right to left: Small NEMA 12, Large NEMA 12, Large NEMA 4X

These systems offer cooling capacities ranging from 275 to 5,600 Btu/hr. To simplify your selection process, we provide a Cabinet Cooler Sizing Guide that helps us recommend the most appropriate model for your cabinet. By taking a few quick measurements, we can accurately assess the heat load that needs to be managed and present you with a straightforward solution.

If you have questions about the EXAIR Cabinet Cooler Promo, or anything regarding EXAIR and our products, please do not hesitate to reach out.

Jason Kirby
Application Engineer
Email: jasonkirby@exair.com
Twitter: @EXAIR_jk

Which to Choose: Cabinet Coolers Vs. Coolant Driven A/C Units

From ancient times humans have sought ways to cool themselves down, from the invention of the manual fan in ancient times to the modern A/C systems that are used to cool down entire buildings. Anymore these days there is a cooling system for just about anything; gaming PC’s have there own cooling system, personal fans that mist water for cooling down people, climate-controlled boxes for artifacts in museums, etc. But what about your electrical cabinets in your facility? Electrical cabinets that overheat can cause expensive shut downs and lead to unsafe operations where the doors are left open with fans blowing in. When it comes to electrical cabinets there are two well-known ways that are used to cool down electrical cabinets which are fans and A/C units. But there is a third option you can go with which is EXAIR’s Cabinet Coolers.

EXAIR’s High Temp Cabinet Coolers

Cabinet Coolers are compressed air powered cooling units that utilize a source of compressed air and vortex tubes to cool down enclosed areas. But why would you choose a Cabinet Cooler over an A/C coolant driven system? Each system has pros and cons that can be weighed against each other.

A/C Coolant Driven Systems:
Pros:
Can produce higher cooling loads effectively

Cons:
Expensive up front
Constant maintenance

Cabinet Coolers:
Pros:

Inexpensive upfront cost, lower lifetime cost
No moving Parts / No actual maintenance

Cons:
Smaller range for effective cooling

Even in extremely aggressive environments, EXAIR Cabinet Cooler Systems provide reliable heat protection for your sensitive electronics and controls.

A/C Units operate in most cases using a chemical known as Dichlorodifluoromethane more commonly referred to as Freon (Freon is a registered trademark of Chemours Co.). By compressing and decompressing the liquid you can cause significant temperature drops in the surrounding air that can be blown into an area. This process requires a lot of moving parts that will eventually wear out and need to be replaced at a cost. Cabinet Coolers don’t have that issue, since they use vortex tubes there are no moving parts to wear out. As long as you provide clean dry air to a Cabinet Cooler the system will run indefinitely. Another thing to keep in mind is that although Dichlorodifluoromethane is a safer version of the older CFC’s , the chemical is not completely safe. Freon can be harmful to the environment as it can breakdown ozone, and due to its its density it will displace oxygen and can cause rapid suffocation.

Cabinet Coolers use compressed air, air which we breath and is all around us. So, no hazards with its energy source.

How the EXAIR Cabinet Cooler System Works

Lastly, although A/C units are cheaper to run they are much more expensive upfront cost and upkeep cost. This means in the long run it is actually cheaper to use a Cabinet Cooler because it does not have any upkeep cost for maintenance and repairs, along with being much cheaper to begin with.

EXAIR’s Cabinet Coolers are currently on promotion – receive a free AC Sensor with the purchase of any Cabinet Cooler.

Take advantage of our promo today!

If you have any questions or want more information on EXAIR’s Cabinet Coolers or like products. Give us a call, we have a team of application engineers ready to answer your questions and recommend a solution for your applications.

Cody Biehle
Application Engineer
EXAIR Corporation
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EXAIR Provides Cooling Solutions – Even During Winter Months

An electrical enclosure in need of a reliable cooling solution.

On first glance, the enclosure shown above looks to be fairly large for use with an EXAIR Cabinet Cooler.  Our individual Cabinet Coolers have a maximum cooling capacity of 2,800 BTU/hr. (~820W), but we do provide dual Cabinet Cooler systems with capacities up to 5,600 BTU/hr. (~1642W).  So, although there are heat loads which are too large for use with an EXAIR Cabinet Cooler, we always perform heat load calculations for any potential application because until you run the numbers, you don’t really know.

Arrows identifying existing A/C unit

In this case, however, the customer already knew the required cooling capacity (~3,000 BTU/hr. or 880W) thanks to an existing refrigerant based system already installed (see arrows above).  This existing system was doing a great job of keeping the enclosure cool when it was working properly, but it was also prone to maintenance and breakdowns.  The facility maintenance technicians had replaced filters as required on their preventative maintenance programs, but the A/C unit still required replacement multiple times.  This would lead the maintenance team to open all the doors of the enclosure in an effort to remove heat, but this allowed dust and dirt to enter the cabinet and compromise the electronics inside.

Eventually, the maintenance, required repair, and exposure of sensitive electronics led this customer to search for an alternative solution, and they found the EXAIR Cabinet Cooler.  Once we determined the required cooling capacity and a suitable unit (model 4750 NEMA 4 Dual Cabinet Cooler System with 3,400 BTU/hr. (~1,000W) of cooling power), the discussion turned to installation and maintenance and we had a conversation something like this:

Customer: How much time do we need to hook up the Cabinet Cooler?

EXAIR: About five minutes.

Customer: That’s it!?

EXAIR:  That’s it!  I’ll send you a video of the installation process.

Customer:  Ok, what about PM (preventative maintenance)?

EXAIR:  There isn’t any.  Just feed it with clean, filtered compressed air and it will run for years.

Customer:  Ok, how do we turn it on and off?

EXAIR:  Well, you don’t have to.  You just install the thermostat and the system does the rest.  It’ll maintain whatever temperature setpoint you chose and comes preset to 95°F (35°C).

Customer:  What is the lead time?

EXAIR:  They’re in stock and ship same day.

After working through the application and questions from the customer, we were able to provide a sustainable, readily available solution that was a marked improvement from the maintenance prone refrigerant based system.  Our Cabinet Cooler allows for easy installation, no maintenance, and years of trouble-free operation.  If you have an overheating enclosure contact an EXAIR Application Engineer.  We’ll be happy to help you find a suitable solution.

Lee Evans
Application Engineer
LeeEvans@EXAIR.com
@EXAIR_LE