It’s that time of year again… Cabinet Cooler season!!! With the temperatures ramping up, so are our promotions! Now through the end of August, with the purchase of any Cabinet Cooler System, you will receive a free AC Sensor. The EXAIR Model 7929 AC Sensor offers a reliable method for non-contact verification of voltage presence. When voltage is detected, the sensor’s tip emits a bright red glow accompanied by an audible alert, ensuring users can easily confirm power to their electrical devices. This versatile tool is suitable for testing various components, including wall receptacles, switches, fuses, and junction boxes. Additionally, it can detect electricity through insulation, making it effective for identifying breaks in power cords and wires.
Now for the Cabinet Coolers!!! EXAIR’s Cabinet Cooler employs Vortex Tube technology to generate cold air from standard compressed air supplies, effectively keeping enclosures free from debris and moisture. Installation is straightforward, taking only minutes through a typical electrical knockout. The Cabinet Cooler Systems come with Nema 12 (IP54) ratings and are offered in various materials, including Aluminum, 303 Stainless Steel, and 316 Stainless Steel, suitable for Nema 4/4X (IP66) rated enclosures. For installations where top mounting is not feasible, Side Mount Kits in the same materials are available. This year, EXAIR has broadened its product range by introducing Hazardous LocationCabinet Coolers and ATEX Cabinet Coolers, catering to customers with specific ATEX compliance needs.
From right to left: Small NEMA 12, Large NEMA 12, Large NEMA 4X
These systems offer cooling capacities ranging from 275 to 5,600 Btu/hr. To simplify your selection process, we provide a Cabinet Cooler Sizing Guide that helps us recommend the most appropriate model for your cabinet. By taking a few quick measurements, we can accurately assess the heat load that needs to be managed and present you with a straightforward solution.
If you have questions about the EXAIRCabinet CoolerPromo, or anything regarding EXAIR and our products, please do not hesitate to reach out.
Electricity and water don’t mix. Electrical and electronic components don’t like many contaminants that can be found in industrial settings, either. Exposure to moisture or dirt are surefire ways to “let the smoke out” – it can be just as bad as letting them overheat. Once that’s happened, replacement of the failed components is usually the only option. THAT can get expensive not only in the cost of the component, but also in the downtime waiting for it to come in…which can be a REAL problem if they’re not in stock.
Luckily, there’s no shortage of cooling devices for electrical panels. They all have certain areas/situations where they’ll work just fine, but most have areas/situations that can cause real problems:
Panel air conditioners work a lot like the a/c in your home or office, and if you’ve ever used window a/c units, they work EXACTLY like those. Since they cool the air as they recirculate it through the space, they have filters to catch any particulate. If the panel isn’t sealed tightly, this filter may very well require regular attention. They also use air from the surrounding environment to condense the hot refrigerant gas:
Evaporator: heat from inside air is transferred to a refrigerant, flashing it from liquid to gas. Compressor: pressurizes low pressure refrigerant gas. Condenser: transfers heat from hot, high pressure refrigerant gas to outside air. Expansion valve: lowers pressure (and temperature) of condensed refrigerant, sending it to the evaporator to continue the heat transfer cycle.
If the condenser coils are exposed to contaminants (dust, oil, chemical vapors, etc.), they’ll be subject to fouling & corrosion, making panel air conditioners more prone to failure in more aggressive environments. Also, since they use air from the environment as a heat sink for the refrigerant, their cooling capacity is inversely affected by the ambient temperature.
Heat Pipe systems also use refrigerant, but they don’t have any moving parts to wear. Since they don’t have a compressor or expansion valve, though, they’re incapable of cooling the panel below ambient temperature. The evaporator fins or coils are also still subject to environmental contamination, so they have the same limitations as a panel a/c system…and are further limited in hot spaces.
Panel fans are easily the least expensive cooling method. They’re usually fitted with filters for the outside air that they move through the enclosure. Like heat pipes, they can’t cool the enclosure to a temperature below ambient for the area, and the filters are still subject to clogging from airborne particulate, and since those filters have to be coarse enough for the fan’s cooling air flow, smaller particulate can still make it inside the panel….along with any vapors or gases that could condense, or worse, corrode components inside the panel. If the fan on a home computer can get as dusty as the one in the photo to the left, imagine how much worse the one on a control panel on a factory floor can get.
Liquid to Air coolers use liquid – the most common being chilled water – for cold fluid flow through coils inside the panel to remove heat, which is then transferred to ambient through a refrigerant chiller, or a fan & radiator. The inside coils are subject to fouling and condensation if the panel isn’t sealed tightly, and the refrigerant chiller has the same limitations as a panel a/c unit. If it uses a fan & radiator, it (like panel fans or heat pipes) can’t cool the panel to less than ambient temperature in the area.
EXAIR Cabinet Coolers have no moving parts and use compressed air as the sole cooling medium, so they’re not affected at all by environmental conditions. When they’re properly installed on a sealed enclosure, the only thing the inside of the enclosure ever sees is clean, cold, moisture-free air. Wherever your panel is, and regardless of the environment, EXAIR has a wide selection of cooling capacities, features, and materials of construction. Consider:
Cooling capacities from 275 to 5,600 Btu/hr. Call me if your heat load is outside this range…we can look at customized solutions too.
Side Mount Kits where space is limited above the panel.
316SS construction for particularly aggressive environments.
UL Classified systems for hazardous locations: Our HazLoc systems are approved for Class I Div 1, Class II Div 1 & Class III areas, and ATEX systems are approved for Zones 2 & 22.
Inside, outdoors, high temperature, dirt/dust/humidity, corrosive and classified environments are no problem for EXAIR Cabinet Cooler Systems
If you need heat protection for electrical/electronic panels, EXAIR has solutions. To find out more, give me a call.
Russ Bowman, CCASS
Application Engineer Visit us on the Web Follow me on Twitter Like us on Facebook
In preparation for some labor-intensive outdoor projects, I did some research into heat-related health risks, and their prevention. My first thought on prevention was getting someone else to do it, but my wife made a good case for “pride in ownership”, and I DO have a good many tools suitable for these projects. Also, I am notoriously frugal, so after getting a couple of estimates, I realized the value in a little DIY (do it yourself) and commenced planning.
High on that list of risks was the possibility of heat stroke. It’s recommended that the victim be taken to a cool space (someplace air conditioned, for example). Air flow (like from a fan) can help too, but only if they’re taken someplace where the ambient temperature is less that 95F (35C). If it’s that hot, the air flow can actually make things worse, since heat transfer requires a difference in temperature. If the cooling medium (air, in this case) is the same temperature as the object to be cooled (the human body, in this case), no heat will be transferred – and the heat stroke wins. That’s a bad day in the back yard.
This is, in fact, the exact same limitation with a popular method of electrical panel cooling: fans. We’ve been using mechanical methods of imparting motion to air for cooling purposes for a long, long time: Blowing on a spoonful of soup or a cup of coffee before a warm (but not scalding) sip, waving hand fans at oneself during indoor gatherings, installing electric fans in those same buildings, and the list goes on. Fans are inexpensive to purchase & operate, come in a variety of sizes & configurations, and are oftentimes used to circulate cooling air through occupied rooms, confined spaces, and, of course, electrical & electronic panel enclosures.
These are quite effective for panels with moderate-to-high internal heat loads, as long as the ambient area temperature is less than the temperature you wish to cool the panel’s internal air to. In those situations, the only real concern is the quality of the air in the environment. As you can see in the photo to the right, filters are an absolute “must”, and they’re going to require regular maintenance. This means cleaning or replacing the filters, as well as cleaning the fan grills and blades themselves. It’s still very likely that some of that dust is going to get inside the enclosure, and while we’re on the subject of environmental contamination, so will humidity. I probably don’t need to tell you that dirt and/or water, and electricity, don’t mix.
There are other methods of cooling (panel a/c, thermoelectric coolers, water cooled heat exchangers, heat pipes, etc.) that limit environmental contamination, but they’re still going to need periodic (oftentimes frequent) attention: filters will clog, refrigerant coils will get fouled and corrode, moving parts will wear, motors & switches will burn out, etc. Even with the advances made in refrigerant technology, the leaks that panel a/c and heat pipes are prone to are still bad for the environment.
If this sounds like your environment, and you’re looking for safe, dependable, durable heat protection, look no further than EXAIR Cabinet Cooler Systems. Using the Vortex Tube phenomenon, they generate cold air from your compressed air supply, with no moving parts to wear or electric devices to burn out. Systems are on the shelf & ready to ship in cooling capacities to 5,600 Btu/hr. We also “tailor-make” systems for higher heat loads, from stock products, that can usually ship right away as well. Once installed on a sealed enclosure, the only thing the internals of that enclosure are ever exposed to again is clean, moisture free, cold air. All of our Cabinet Cooler Systems come with an Automatic Drain Filter Separator – the only preventive maintenance that’s ever required for the systems is the periodic replacement of the filter’s particulate element.
Inside, outdoors, high temperature, dirt/dust/humidity, corrosive and classified environments are no problem for EXAIR Cabinet Cooler Systems
We can quickly and accurately specify a Cabinet Cooler System to meet your needs with just a few key pieces of information – you can fill out a Sizing Guide (or complete one online) and send it in to us, or you can call an Application Engineer with the data. It only takes a minute to do the calculations, and we do them over the phone all the time. Installation is straightforward and usually only takes a matter of minutes. We have a number of short “how to” videos on our website that cover all aspects of installation, and if you ever have specific questions or concerns, an Application Engineer is a phone call away. We look forward to hearing from you!
Russ Bowman, CCASS
Application Engineer EXAIR Corporation Visit us on the Web Follow me on Twitter Like us on Facebook
From ancient times humans have sought ways to cool themselves down, from the invention of the manual fan in ancient times to the modern A/C systems that are used to cool down entire buildings. Anymore these days there is a cooling system for just about anything; gaming PC’s have there own cooling system, personal fans that mist water for cooling down people, climate-controlled boxes for artifacts in museums, etc. But what about your electrical cabinets in your facility? Electrical cabinets that overheat can cause expensive shut downs and lead to unsafe operations where the doors are left open with fans blowing in. When it comes to electrical cabinets there are two well-known ways that are used to cool down electrical cabinets which are fans and A/C units. But there is a third option you can go with which is EXAIR’s Cabinet Coolers.
EXAIR’s High Temp Cabinet Coolers
Cabinet Coolers are compressed air powered cooling units that utilize a source of compressed air and vortex tubes to cool down enclosed areas. But why would you choose a Cabinet Cooler over an A/C coolant driven system? Each system has pros and cons that can be weighed against each other.
A/C Coolant Driven Systems: Pros: Can produce higher cooling loads effectively
Cons: Expensive up front Constant maintenance
Cabinet Coolers: Pros: Inexpensive upfront cost, lower lifetime cost No moving Parts / No actual maintenance
Cons: Smaller range for effective cooling
Even in extremely aggressive environments, EXAIR Cabinet Cooler Systems provide reliable heat protection for your sensitive electronics and controls.
A/C Units operate in most cases using a chemical known as Dichlorodifluoromethane more commonly referred to as Freon (Freon is a registered trademark of Chemours Co.). By compressing and decompressing the liquid you can cause significant temperature drops in the surrounding air that can be blown into an area. This process requires a lot of moving parts that will eventually wear out and need to be replaced at a cost. Cabinet Coolers don’t have that issue, since they use vortex tubes there are no moving parts to wear out. As long as you provide clean dry air to a Cabinet Cooler the system will run indefinitely. Another thing to keep in mind is that although Dichlorodifluoromethane is a safer version of the older CFC’s , the chemical is not completely safe. Freon can be harmful to the environment as it can breakdown ozone, and due to its its density it will displace oxygen and can cause rapid suffocation.
Cabinet Coolers use compressed air, air which we breath and is all around us. So, no hazards with its energy source.
How the EXAIR Cabinet Cooler System Works
Lastly, although A/C units are cheaper to run they are much more expensive upfront cost and upkeep cost. This means in the long run it is actually cheaper to use a Cabinet Cooler because it does not have any upkeep cost for maintenance and repairs, along with being much cheaper to begin with.
EXAIR’s Cabinet Coolers are currently on promotion – receive a free AC Sensor with the purchase of any Cabinet Cooler.
Take advantage of our promo today!
If you have any questions or want more information on EXAIR’s Cabinet Coolers or like products. Give us a call, we have a team of application engineers ready to answer your questions and recommend a solution for your applications.
Cody Biehle Application Engineer EXAIR Corporation Visit us on the Web Follow me on Twitter Like us on Facebook
