Compressed Air Amplifiers Outperform Fans for Cooling Parts

When seeking a suitable solution for cooling or drying your parts, you may be tempted to try out a low-cost fan to get the job done. While fans do a great job of keeping you cool during the warmer months, they’re not the best choice for cooling or drying parts. Have you ever noticed that when standing in front of a fan the flow pattern is not consistent? This is due to the nature in which the fan blades create that air flow by “slapping” the air as they spin rapidly. The air flow that exits from the fan is turbulent and is not as effective as the laminar air flow pattern that is produced by EXAIR’s Super Air Amplifier. The Super Air Amplifier utilizes a patented shim design that maintains a critical position of the air gap and creates a laminar air flow pattern that will exit the outlet of the unit.

fan data2

In addition to providing laminar air flow more conducive for cooling and drying, the Super Air Amplifier provides much more air that can be directed at the target. A standard 2.36” x 2.36” DC operated fan provides anywhere from 12-27 CFM at the outlet, depending on the model. For comparison, a Model 120022 2” Super Air Amplifier will provide 341 SCFM at the outlet when operated at 80 psig. At just 6” away from the outlet, this value increases to 1,023 SCFM!! When compared to the fan outlet air flow, the Super Air Amplifier produces more than an 1,100% increase in air volume!

When replacing a fan with a Super Air Amplifier, the process time can be dramatically reduced. The increase in air volume significantly reduces the contact time that your part will need to be exposed to the air flow, allowing you to increase your line speed and decrease the overall production cost of the part. This is achieved due to the nature in which a Super Air Amplifier draws in air from the ambient environment. At amplification ratios as great as 25:1, the Super Air Amplifier is the best way to move a lot of air volume across the part with very little compressed air supplied to it. Check out the video

In addition to providing laminar airflow and increasing the volume of air, the Super Air Amplifier is also infinitely adjustable through one of two ways. Each size Super Air Amplifier has a shim set that can be purchased. Swapping out the stock shim for a thinner shim will reduce the compressed air consumption, force, and flow. Installing a thicker shim will increase it. Additionally, the force and flow can also be adjusted by regulating the input supply pressure through the use of a pressure regulator. With sizes ranges from ¾” up to 8”, there’s a Super Air Amplifier for all applications. Give us a call today to see how you can optimize your process by replacing your fans with one or more Super Air Amplifiers.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@Exair.com
Twitter: @EXAIR_TD

Intelligent Solutions for Electrical Enclosure Cooling Educational Webinar

Warmer temperatures are quickly approaching, which may seem like a welcome change for personal reasons, but in a processing line, the increased temperatures can wreak havoc on sensitive components found in an electrical control panel.

EXAIR Corporation will be hosting a FREE webinar titled “Intelligent Solutions for Electrical Enclosure Cooling” on May 23, 2018 at 2:00 PM EDT.

(click on the photo to register – it’s FREE!)

By attending this interactive session, you will learn the difference between the 3 most common NEMA ratings for electrical control panels found in an industrial setting, NEMA Type 12, 4 and 4X. We’ll provide examples of traditional, yet unreliable, methods of cooling and the concerns associated with using these types of devices.

Next we will explain how ignoring heat related issues can cause machines to shut down due to failed electrical components, resulting in lost production and increased maintenance costs, negatively affecting a company’s bottom line.

In closing, we’ll show how using an engineered, compressed air operated solution can reduce  downtime by providing a low cost, maintenance-free way to cool and purge control panels with no moving parts.

CLICK HERE TO REGISTER

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

A Tale Of Two Cooling Applications

There are many, many ways to cool something down. Which method works best will depend on a number of factors, but the biggies are:

*How hot is it?
*How cool do you need it?

If you call EXAIR to discuss a cooling application, these are most likely the first questions that’ll be asked. And the answers will determine which product line we start talking about. In the title of this blog, I promised you two tales…here’s the first:

A caller from a metal fabricating shop needed to cool down metal cylinders after they were heated to 400F, and was curious to know if this was a good application for one of our products. Now, he had already answered one of our questions, so the answer to the second would tell the rest of the tale.

Turns out, they only needed to get down to 120F or so, which made this an excellent application for our Super Air Knives…they’re going to blow a laminar, high volume flow of ambient temperature air onto the part. We knew this from a past application that was so well documented that we included it in our catalog…you can read all about it on page 21 (if you don’t have one, get one – it’s free.) But for now, here’s a graph of the cooling rate comparison with the Super Air Knife:

While the fans no doubt made for large volume air movement, the laminar flow of the Super Air Knife resulted in a much faster heat transfer rate.
While the fans no doubt made for high volume air movement, it was also very turbulent.  The laminar flow of the Super Air Knife resulted in a much faster heat transfer rate.

When I showed this to the caller, that was all the convincing it took…their goal was to reach 120F in about a minute and a half.  Which, as you can see, will be no problem for the Super Air Knife.

Tale #2 is a bit different.  This was from a firearms manufacturer who needed to cool small, but hot, parts quickly, and they needed to reach room temperature.  Looking at the graph above, we know that blowing room temperature air on a hot part will cool it rapidly, until the temperature of the part begins to approach room temperature.  The solution?  Colder air, of course!

Enter the EXAIR Vortex Tube…after some discussion of the part size, shape, and their compressed air capacity, we determined the Model 3215 Medium Vortex Tube should be suitable for their operation.  By generating a cold air flow of about 20F, this replicated the higher temperature differential we see in the left-hand side of the cooling graph above…where the cooling rate was the highest.

If you’d like to talk about how “cool” an EXAIR product can make your application, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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