If you rely on compressed air for blow off, cooling, or ventilation, you already know the challenges: high energy costs, excessive noise, and inconsistent performance. That is where EXAIR’s Super Air Amplifiers can make a measurable difference—helping you move more air, use less compressed air, and solve problems more efficiently.
How Super Air Amplifiers Can Help You
Whether you are trying to improve throughput, reduce costs, or create a safer working environment, Super Air Amplifiers are designed with your goals in mind:
- Get more airflow from the air you already use
With amplification ratios up to 25:1, you can turn a small amount of compressed air into a powerful, high-volume airflow—helping you do more without increasing consumption. - Reduce noise on your plant floor
If loud blowoff or open pipes are a concern, these units provide a balanced, laminar airflow that can be up to three times quieter, helping improve working conditions and support OSHA compliance by lowering overall noise within an application. - Lower operating costs
By using compressed air more efficiently, Super Air Amplifiers help cut down on energy waste—especially compared to open tube blowoffs or inefficient nozzles. - Minimize maintenance and downtime
With no moving parts, you do not have to worry about wear, breakdowns, or constant upkeep. Install them and focus on production—not repairs. - Adapt to your exact application
Adjustable shims allow you to fine-tune airflow and force, so whether you need gentle drying or aggressive blowoff, you can dial in the performance you need. Use of a pressure regulator in addition, provides even finer adjustment of force and flow to really dial in exact needs. - Install quickly and move easily
Compact, lightweight design with mounting flange makes Super Air Amplifiers simple to integrate into existing equipment or reposition as your process evolves.
Improve Your Blowoff and Drying – Super Air Amplifiers are built to solve everyday production challenges across a wide range of applications:
If you are struggling with parts that are not drying fast enough or debris that will not clear, Super Air Amplifiers can:
- Clean chips, coolant, or contaminants from machined parts.
- Blow away saw dust and chips from wide swaths to keep sensors clear.
- Dry parts on conveyors without slowing production.
- Reach complex geometries like channels and blind holes.
In real-world use, manufacturers have combined Super Air Amplifiers with targeted air jets to clean difficult transmission components that other methods could not manage effectively.
Speed Up Your Cooling Process
If hot parts are creating bottlenecks or safety concerns:
- Cool castings faster without damaging them. Blowing ambient temperature air onto a glowing hot part is the industrial equivalent to blowing on a hot cup of coffee (the temperature differential is already there; the Super Air Amplifier delivers the large volume of cooling airflow to get the job done quickly.
- Reduce waiting times for operators.
- Keep production lines moving.
For example, a foundry eliminated delays caused by overheated parts by installing multiple units over a conveyor—allowing workers to handle parts immediately instead of waiting.
Improve Ventilation and Air Movement
If your workspace needs better airflow, the Super Air Amplifier’s Suction or Discharge end can be used effectively to:
- Move heat away from critical areas.
- Ventilate confined spaces.
- Improve comfort and safety for operators.
Solve Unique or Challenging Applications
Super Air Amplifiers are not limited to traditional uses. They have even been used to create instant, high-velocity air blasts for special effects where conventional blowers failed due to noise or slow response. They have also been used in rather hi-tech applications such as protecting lasers and removing microscopic debris from etching operations in the semiconductor industry to produce finer detail and less contamination.
Integration Into Automated Systems
Super Air Amplifiers can be controlled automatically through use of EXAIR’s EFC – Electronic Flow Control System to turn the Super Air Amplifier on and off as needed to further save on compressed air use. It is also possible to control them with a simple, solenoid valve that can be tied into your own control system to provide the same, only when needed effect.
Why This Matters For You
Many facilities rely on makeshift solutions—open pipes, drilled tubing, or oversized blowers—that seem inexpensive upfront but cost more over time in energy, noise, and maintenance. Super Air Amplifiers offer an engineered alternative with performance being paramount to design.
Super Air Amplifiers give you a better alternative by helping you:
- Use less compressed air while achieving better results.
- Reduce noise without sacrificing performance.
- Improve consistency across your process.
- Eliminate inefficiencies that slow down production.
A Simple Upgrade with Big Impact
If you are looking for a straightforward way to improve your operation—without adding complexity, Super Air Amplifiers offer a proven solution. They help you clean, cool, dry, and ventilate more effectively, all while lowering costs and improving working conditions.
Bottom line: You get more performance from your compressed air system—and fewer headaches from the equipment that relies on it. I would encourage you to reach out to us and allow us to help you determine if Super Air Amplifiers can help you in your applications.
Neal Raker, International Sales / Application Engineering Manager
