Tag: Air Amplifier

People of Interest: Henri Coanda 1886 – 1972

Published on by John BallLeave a comment
In each of these EXAIR engineered compressed air products, the primary air stream following the curved surface causes entrainment. And efficiency.

Being in the compressed air industry for over 35 years, you come across many interesting people from the past that have created laws that we are still using today.  Henri Coanda is one of those people. 

Henri Coanda was a prominent Romanian inventor and aerodynamics pioneer.   In 1910, Henri and his Italian counterpart, Gianni Caproni, began a partnership to construct an experimental aircraft which was later called the Coanda-1910. The Coanda-1910 was unlike any other aircraft of its time as it had no propeller; instead, it sported an oddly shaped front end with built-in rotary blades arranged in a swirl pattern. These blades were driven by an internal turbine screw that would suck air in through the turbine while exhausting the gases out of the rear, propelling the plane forward. This initial jet engine was quite impressive for the time, but sadly nobody believed it would ever fly, and it is believed that it never did achieve flight. Coanda is not credited with the invention of the jet engine, but his technology spurred the future of aviation into the future.

Henri spent his time developing the turbo-propeller drive system of his 1910 Biplane during World War 2.  After it ended, Henri began furthering his research on the Coanda Effect which would become the basis for several investigations into entrained and augmented flow of fluids.  It states that a fluid adheres to and follows a contour which creates low pressure.  Later, in 1969, Henri would spend the last of his days in Romania serving as Director of the Institute for Scientific and Technical Creation.  Henri died on November 25, 1972, in his hometown of Bucharest.

Henri Coanda passed away on November 25, 1972, in his hometown of Bucharest.  Here at EXAIR, we have used the Coanda Effect to apply it to several of our products.  This helps to amplify total airflow by using less compressed air.  Thus, saving you money.  The most notable products are our Air Amplifiers, Air Wipes, Standard Air Knives, and Full-Flow Air Knives, which are some of the most efficient products of their kind.  If you would like to speak more about how EXAIR can benefit your pneumatic system, one of our Application Engineers can help you determine the best solution.

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

Step 3: Upgrade Your Blow off, Cooling, and Drying Operations

Published on by Al WooffittLeave a comment

In the world of manufacturing, compressed air is often called the “fourth utility.” It’s essential, but it’s also expensive to produce. If you’re following the Six Steps to Optimize Your Compressed Air System, Step 3 is where you stop the bleeding.

Step 3, dear reader, is the subject of today’s blog.

Upgrading your blow-off, cooling, and drying operations from “homegrown” solutions to engineered products is one of the fastest ways to slash energy costs and improve plant safety.

The Problem with “In-House” Solutions

Many plants rely on makeshift blow-off devices: crimped copper tubes, pipes with drilled holes, or basic air nozzles found at a hardware store. While they seem “free” or cheap, they are incredibly inefficient.

  • High Air Consumption: They lack the physics to move air efficiently, requiring massive volumes of compressed air to do the job.
  • Dangerous Noise Levels: Drilled pipes produce a high-pitched shear that often exceeds OSHA noise exposure limits.
  • Safety Hazards: If a pipe or open tube is dead-ended against skin, it can lead to serious injury or air embolism.

The Engineered Solution: EXAIR Technology

This is where EXAIR engineered compressed air products change the game. Unlike a standard pipe, EXAIR products use the Coanda effect to “entrain” the surrounding room air. For every part of compressed air used, an EXAIR nozzle or air knife pulls in 30 to 40 parts of “free” ambient air.

EXAIR Intelligent Compressed Air Products such as (left to right) the Air Wipe, Super Air Knife, Super Air Nozzle, and Air Amplifier are engineered to entrain enormous amounts of air from the surrounding environment.

If you are drying a conveyor belt or cleaning wide sheets of material, a drilled pipe is a money pit. An EXAIR Super Air Knife provides a high-velocity, uniform sheet of air across the entire surface. It’s quiet (around 69 dBA for most applications) and reduces air consumption by up to 80% compared to open headers.

For targeted blow-off or part ejection, Super Air Nozzles replace open tubes and cheap nozzles. They provide a forceful, concentrated stream of air while meeting OSHA requirements for skin pressure and noise. You get more “push” for significantly less “psi.”

Step 3 isn’t just about blowing air; it’s about optimizing how air manages temperature and waste. From Vortex Tubes that provide spot cooling without refrigerants to Air Amplifiers for smoke and fume removal, these tools ensure you aren’t overworking your compressors for simple tasks.

The Bottom Line

Upgrading to EXAIR engineered products isn’t just a maintenance fix; it’s a financial strategy. Most facilities see a return on investment (ROI) in just weeks through reduced energy bills.

By replacing inefficient, loud, and dangerous blow-off methods with engineered solutions, you’re not just optimizing your compressed air—you’re creating a quieter, safer, and more profitable shop floor.

Al Wooffitt
Application Engineer

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Twitter: @EXAIR_AW

Adjustable Air Amplifiers: Product Overview

Published on by John BallLeave a comment
Adjustable Air Amplifier

EXAIR manufactures two types of Air Amplifiers: Super Air Amplifier™ and Adjustable Air Amplifier™.  The Air Amplifiers can be used to cool, dry, clean, ventilate, exhaust and many other uses.  In this blog, I will focus on the features and benefits of the Adjustable Air Amplifiers.

The main difference between the Super Air Amplifier and the Adjustable Air Amplifier is the fact the Super Air Amplifier has a shim inside of it that sets the gap for the air flow.  Force and flow for the Adjustable Air Amplifier is changed by turning the exhaust plug with a pin wrench.  This will open or close the gap inside, changing the amount of vacuum and air flow.  When the desired performance has been found, we have a knurled lock ring to hold the flow at the desired level. This is great for changing environments where needs are regulated to different conditions.

The Adjustable Air Amplifiers come in either 303 Stainless Steel or Aluminum and are sized from ¾” to 4”.  We offer them in a kit which will add a filter separator and a pressure regulator to the mix.  The filter will clean the compressed air, and the regulator will control the amount of pressure to enable you to “dial it in”, so to say.  We also have a deluxe kit which will add another item, Electronic Flow Control, or EFC.  This unit has a photo-electric eye to control a timing circuit to turn on and off the Adjustable Air Amplifier.  This helps to save on compressed air usage. 

The maximum temperature rating for the Aluminum Adjustable Air Amplifier is 275oF (135oC) while the stainless-steel version is rated up to a maximum of 400oF (204oC).  The stainless steel version is also used for chemical resistance and food applications. 

They do not have any moving parts, so they will last a long time and require no maintenance. Since they do not employ a motor, they create a laminar airstream which makes them effective and quiet.  They use a Coanda profile to generate a low pressure on one side to entrain a large volume of ambient air along with the primary, compressed air flow.  The Air Amplifiers amplify the exhaust air up to 24:1, making them very efficient for the compressed air used to create the output flow.  They are designed to have hoses attached to the discharge or suction side if you wish to move the air to or from another location. 

EXAIR has many uses worldwide where our Air Amplifiers are being used.  If you have any questions or would like to discuss your application, you can contact the Application Engineers at EXAIR.  We would be happy to help. 

John Ball                                                                                     

Application Engineer

Email: johnball@exair.com

Twitter: @EXAIR_jb

Buy 1, Get 40 Free

Published on by Al WooffittLeave a comment

Buy one, get one free is a phrase many of us are familiar with. Most of the time it is a good thing; we all like free stuff. What would you say to buy one, get 30 free? Or even 40 free? That’s not far off how our Air Knives perform. They entrain large volumes of ambient air, so for every 1 SCFM of compressed air you are paying for, you are getting 30–40 SCFM of additional free ambient entrained air.

So how are our Air Knives able to do this? We explain this phenomenon in more detail in this blog here, but in summary, a Super Air Knife takes advantage of the Venturi Effect. Named after Giovanni Venturi, who found out that when you increase the speed of a fluid through an orifice, the surrounding fluid will move along with it. This creates a region of low pressure, and the faster the speed, the lower the pressure. With low pressure, the air around rushes in to fill that gap and join the airstream. The quantity of ambient air that gets ‘pulled’ into the airstream is entrained air, or free air.

The engineered surface of the Super Air Knife is designed to minimize as much loss in air speed as possible, which maximizes the amount of free air that is being entrained. The ratio between free air and compressed air used is called the amplification ratio. Super Air Knives have an amplification ratio of 40:1, with our Standard Air Knives having an amplification ratio of 30:1. For comparison, a pipe with holes drilled will have an amplification ratio of between 2:1 and 5:1. As you can see, with a Super Air Knife you are getting a much better deal on your compressed air usage.

This additional free air adds more mass, which allows the Super Air Knife to do more work. You will get a harder hitting force than a comparable product while using less compressed air. This makes Super Air Knives especially good for cooling and drying applications, where moving large volumes of air is ideal.

EXAIR Intelligent Compressed Air Products such as (left to right) the Air Wipe, Super Air Knife, Super Air Nozzle, and Air Amplifier are engineered to entrain enormous amounts of air from the surrounding environment.

It’s not just our Air Knives that take advantage of the Venturi effect to produce large amplification ratios. Many of our products are designed with efficiency in mind, including our Air Amplifiers, Air Wipes, and Air Nozzles and Jets, to name a few. If you would like to discuss how an EXAIR engineered compressed air product can amplify your process, then give us a call!

Al Wooffitt
Application Engineer

Send me an Email
Find us on the Web
Like us on Facebook
Twitter: @EXAIR_AW