Standards, Compliance, And You. And EXAIR.

I’m pretty impressed with the number of safety features my car has. Aside from the literal lifesaving functions like seat belts and air bags, it’s got anti-lock brakes…if you’ve ever had to counter-steer out of a skid on an icy road, you will appreciate the value of this for sure.  Those are just some of the ones I’m keenly aware of – the Federal Motor Vehicle Safety Standards comprise dozens of regulations in three categories: crash avoidance, crashworthiness, and post-crash survivability.  None of these prevent me from operating my vehicle at an unsafe rate of speed…an expensive reality that an Ohio State Highway Patrolman dutifully reminded me of last Sunday afternoon.

Likewise, there are many regulations to ensure safety and prevent hazards of all kinds in industry, administered by a host of agencies that are either subordinates of, or accountable to, the federal government.  When you manufacture products that are used with high energy sources (compressed air or high voltage electricity,) a strong commitment to safety is not negotiable.  So, at EXAIR, we commit considerable resources towards the best engineering and manufacturing practices to make our products as safe as possible.  That includes compliance with a number of standards and certifications:

The Occupational Safety and Health Administration (OSHA) is an agency of the U.S. Department of Labor.  Their mission is to “assure safe and healthful working conditions for working men and women by setting and enforcing standards and by providing training, outreach, education and assistance.”  They are a regulatory body in the truest sense, in that they don’t offer certification or approval of products, processes, etc.; they publish guidelines and standards for manufacturers and users to comply with.  OSHA Standard 1910.242(b), for instance, limits the downstream pressure of a compressed air operated device used for cleaning purposes to 30psi. Now, you can regulate the supply pressure to meet this, but that also limits the effectiveness of the air flow generated.  EXAIR Intelligent Compressed Air Products are all designed and manufactured to be in compliance with this standard, at any supply pressure.  Take, for example, our Super Air Nozzles:

Because none of our products can be dead-ended, there’s always a relief path preventing the downstream pressure from exceeding that level.

OSHA also has Standard 1910.95(a), that sets limits for maximum allowable noise exposure.  All EXAIR Intelligent Compressed Air Products, with the exception of some our largest and most power Super Air Nozzles (which aren’t normally used in areas that don’t already require hearing protection anyway) meet the 8-hour exposure limits of this standard.

Hearing loss is the best known, but not the only, ill effect of harmful noise exposure. It can also cause physical and psychological stress, impair concentration, and contribute to workplace accidents or injuries.

CE marking indicates conformity with health, safety, and environmental protection standards for products sold withing the European Economic Area.  Unlike OSHA standards, responsibility for CE marking falls solely with the seller of the product – a CE marked product has been tested and certified to have been made in such a way to meet safety & quality benchmarks specified for that type of product.  All EXAIR products that are defined under applicable directives have been tested according to these standards, and carry the CE mark.

The Restriction of Hazardous Substances Directive, or RoHS, is another standard borne from the European Union, and is geared towards public & workplace safety by restricting the use of hazardous materials in the manufacture of electronic & electrical equipment.  Since its inception in 2006, similar standards have been vigorously adopted around the globe.  Electrical portions of EXAIR’s Static Eliminators, EFC Electronic Flow Controls, ETC Electronic Temperature Controls, Digital Flowmeters, Solenoid Valves, and Thermostats all comply with the RoHS Directive.

Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act doesn’t address a concern for product users, but rather a particularly troubling human rights issue – Conflict Minerals.  For almost two decades, trade in tin, tantalum, tungsten and gold in the Democratic Republic of the Congo (DRC) has been used by some very bad people to finance violent campaigns against their neighbors.  EXAIR thoroughly and systematically documents our supply chain compliance with this act.  We are proudly committed to our support for this effort to the world a better place for everyone…especially those in desperate circumstances beyond their control.

EXAIR Intelligent Compressed Air Products have been successfully implemented into a variety of uses where application- or industry-specific standards are in force.  We’re happy to work with you to determine if our products meet those standards…or can be made to meet them.  If you’ve got such an application, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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EXAIR Safety Air Gun Promotion

From August 1st to September 30th, 2018, EXAIR will be giving away a 1” Flat Super Air Nozzle with the purchase of any promotional VariBlast, Soft Grip, or Heavy Duty Safety Air Gun.  EXAIR is stressing the importance of safety in the workplace with the EXAIR Safety Air Guns as well as the versatility of the different types of EXAIR Super Air Nozzles.

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This promotional item, the model 1126 1″ Flat Super Air Nozzle, has a patented shim to blow a 1” wide stream of air to clean surfaces quickly and efficiently and is a $45.00 USD value. For more details on the Promotion, click on the photo/link above. For more information about the Flat Super Air Nozzles, click HERE.

Inexpensive air guns can be purchased just about anywhere- online, via catalogs, and through industrial supply companies. Typical quality is less than ideal – broken triggers, leaky valves – a short lifespan in an industrial setting are merely a few of the issues observed.  Most are loud and inefficient – they just blow large amounts of compressed air, and at noise levels that violate OSHA requirements.  Some may even generate dangerous dead end pressure situations that that can result in serious or fatal injuries if blocked.

EXAIR’s Safety Air Guns have been engineered and designed to eliminate these issues. They are durable for use in industrial situations and comfortable to use for extended periods of time.  With an EXAIR engineered air nozzle, each model provides top performance by entraining large volumes of surrounding air into the air-stream. Operation is assured to be safe along with low compressed air consumption and noise levels.  Due to the design, the airflow that exits the nozzle cannot be blocked, as required by OSHA Standard 29 CPR 1910.242(b).

Safety Air Guns
The EXAIR VariBlast, Soft Grip and Heavy Duty Safety Air Guns

The VariBlast style of safety air gun offers variable force based on the range of trigger pull. Force can be varies, form a light breeze, to full force maximum output. This cast aluminum air gun can be fitted with any of the EXAIR 1/8 NPT engineered air nozzles.

The Soft Grip style of safety air gun  has a durable cats aluminum body suited for rugged, industrial use. The ergonomic design has a soft vinyl cover, a large trigger for easy operation, and a hanger hook for easy storage.

The Heavy Duty style of safety air gun is powerful with a durable aluminum cast body and ergonomic composite rubber grip, best suited for rugged industrial environments. Hours of fatigue free operation are possible.

With all of the Safety Air Guns styles, Chip Shields and Extension Pipes are available, from 6″ to 72″ in length.

1210-6cs
Soft Grip Safety Air Gun, with Chip Shield and 12″ Extension

With many nozzle options, from a whisper quiet 58 dBA and 2.5 SCFM of flow up to 60 SCFM and 87 dBA (still below the OSHA 8 hour noise level threshold) there is a model that will fit practically any application. Application Engineers are available by phone, email, and chat to review your specific blow off needs, and help to select the best possible solution available.

We invite to you to try out an EXAIR Safety Air Gun, and get the free 1″ Wide Flat Super Air Nozzle as a bonus.

To discuss your application and how an EXAIR Intelligent Compressed Air Product can improve your process, feel free to contact EXAIR and myself or one of our other Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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What is a GEN4 Ion Air Cannon?

Quite simply the GEN4 Ion Air Cannon is based on the mechanics of the 2″ diameter Super Air Amplifier that has static reduction capabilities and as its name implies it amplifies the supply air up to 25 times!

This highly engineered product is very effective at cleaning product and reducing static at distances of up to 15′ away.

GEN4 IAC

The GEN4 Ion Air Cannon comes in a handy stand/mounting unit for easy installation in a wide variety of applications. It can be mounted to machine frames, mounted out of the way from a process, or placed on a bench top.

GEN4 IAC Dimensions

The GEN4 Super Ion Air Cannon can work with as little as 10 PSI supply pressure.

GEN4 IAC Performance

The GEN4 Ion Air Cannon is used in many applications such as bottling, manufacturing of solar panels and preparing new automobile car bodies to be painted – to name a few. Wherever static reduction and/or cleaning is required the Ion Air Cannon can contribute.

It is offered in a kit that can include the 7960 power supply, pressure regulator for fine adjustments, filter/separator to keep the air clean and dry and a shim set for gross adjustments or just the GEN4 Ion Air Cannon and the 7960 power supply.  Of course all components are also available individually.

If you would like to discuss reducing static and/or cleaning materials, I would enjoy hearing from you…give me a call.

Steve Harrison
Application Engineer

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Safety Air Guns – True Cost of Ownership

There are many inexpensive, cheaply made air guns out on the market.  If evaluated solely on purchase price, the decision of what air gun to buy seems obvious.  Only when you consider all the cost of ownership and operation, does the best direction become apparent.

A popular thumb lever operated air gun, readily available online has a base purchase price of $6.11.  The List price of the EXAIR model 1210 Soft Grip Safety Air Gun is $81.00. Wow- big difference you think, I am surely not going to spend that kind of money on a simple air gun.  Let’s take a look of the true cost of ownership for each of the guns.

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Thumb Operated Air Gun
1210
EXAIR Model 1210 Soft Grip Safety Air Gun

We tested both the model 1210 and the other gun utilizing our Efficiency Lab service. We tested at 80 PSIG of supply pressure and measured and recorded air consumption, force and sound levels. Results of this testing is shown below.

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From the test data, the other gun is able to provide 9% more force, but at a cost of 35% greater compressed air consumption, 5.64 SCFM more, along with an 18 dBA sound level increase (a sound level where hearing protection is needed, an additional cost to be incurred.)

If we examine the compressed air consumption, we can calculate the yearly compressed air usage, considering 4 hour per day of operation, 5 days per week, for 50 weeks out of the year.

Capture

 

A general rule of thumb for industry is that 1000 SCF of compressed air costs $0.25 to produce.Capture

As you can see, after 1 year of operation the Soft Grip Safety Air Gun has already paid for itself with compressed air savings, not to mention significantly reduced sound levels, well within the OSHA Standard 29 CFR – 1910(a) for Maximum Allowable Noise Exposure. To read more about the OSHA Standard, see this EXAIR blog. An EXAIR Safety Air Gun will continue to bring you benefits after this ROI period, and includes many other feature you do not receive with the cheap air gun.

You get the EXAIR 5 Year Built to Last Warranty which covers defects in workmanship and materials.  EXAIR’s safety air guns lead the way in standards and certification – we meet or exceed relevant OSHA standards, carry the CE mark and utilize a conflict mineral free supply chain.  We offer (5) types of Safety Air Guns, all offering ergonomic, comfortable, lightweight operation.

Safety Air Guns are also available with optional Chip Shields and Extensions (in lengths of 6″ to 6′) along with many different nozzle sizes (2.5 SCFM to 460 SCFM of air flow) and a variety of materials (Zinc Aluminum alloy, Stainless Steel, brass and PEEK plastic) to allow the configuration of the best air gun for your application.  EXAIR Safety Air Guns are great for use in applications ranging from light dust removal from delicate circuit boards to large scale, long distance, wide area blow off, cooling and drying applications and everything in between.

Be sure to check out the new VariBlast Compact Safety Air Gun for variable flow with the squeeze of the trigger!

If you have questions regarding the Safety Air Guns, or would like to talk about any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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EXAIR Safety Air Gun Promotion

From August 1st to September 30th, 2017, EXAIR will be giving away a 1” Flat Super Air Nozzle with a purchase of a Precision, Soft Grip, or Heavy Duty Safety Air Gun.  We are promoting the importance of safety in the workplace with the EXAIR Safety Air Guns as well as the versatility of the different types of EXAIR nozzles.  This promotional item, model 1126 nozzle, has a patented shim to blows a 1” wide stream of air to clean surfaces quickly and efficiently; a $43.00 complimentary gift (click on the link below).

Promotional Nozzle with EXAIR Super Air Guns

Compressed air guns are one of the most commonly used pneumatic products in a manufacturing plant.  They are used at workstations to blow off debris and to clean parts and tools.  Because of the large quantities that are used in a plant; they are the most targeted by OSHA (Occupational Safety and Health Administration).  Majority of the common brands of air guns fail to comply with two common violations, rule 29CFR 1910.95(a) for loudness and rule 29CFR 1910.242(b) for dead-end pressure.  The reason is due to the nozzles that comes with the compressed air guns.  Fines can get very expensive, and you can alleviate these penalties by purchasing an EXAIR Safety Air Gun.  We are all responsible for safety; management, HSE department (Health and Safety Engineer), supervisors, and even the operators.  Your compressed air guns should be assessed in your facility to evaluate your safe work environment.

1310 Heavy Duty Safety Air Gun

With EXAIR Safety Air Guns, we supply an efficient, effective, and most important, safe air nozzle with all of our air guns.  They are CE Compliant and exceed the OSHA sound level and dead-end pressure requirements.  With substandard air guns, the operators would have to listen to loud noises all day and have to wear hearing protection.  As for the dead-end pressure; the EXAIR nozzles are engineered to not allow the operator to completely close the end against the hand or skin.  This is very important because if the pressure exceeds 30 PSIG, air can penetrate the skin and cause an air embolism.  Some manufacturers place a restriction inside the air gun to comply with this standard, sacrificing the effectiveness of the blowing force.  With our design, the compressed air is not able to be blocked; allowing the air to escape to atmosphere.  Even with the compressed air system set to 100 PSIG, the pressure against the skin will not exceed 30 PSIG.  Safety is a major concern for all of our customers and a priority for EXAIR in manufacturing our products.

1210-6-CS Soft Grip Safety Air Gun

As I mentioned above, the nozzles are one of the most significant parts in making a compressed air gun safe and OSHA compliant.  In combining our engineered nozzles with a quality air gun, this makes the EXAIR Safety Air Guns one of the best products on the market.  We currently have three different styles; the Precision, Soft Grip, and Heavy Duty.  These Safety Air Guns are ergonomically designed to fit comfortable in your hand; and they come with quality trigger mechanisms and a durable valve assembly.  The Precision Safety Air Gun is great for tight spaces and clearing out small holes.  The Soft Grip Safety Air Gun provides extra comfort for long extended uses, and the Heavy Duty Safety Air Gun is a rugged, heavy duty industrial air gun.  In combination with the EXAIR nozzles, the Safety Air Guns can offer another important attribute; we can save you money!!!  Compressed air is very expensive to make, and with our Safety Air Guns, we use less compressed air but still create a strong blowing force.  We do this by entraining the free ambient air into the air stream.  If you increase the mass of air to the target, it will give you a hard hitting force to remove debris from surfaces or to clean tools and holes.  The amplification ratio can be as much as 25 to 1.  That means that for every 1 part of compressed air, the EXAIR Nozzles will entrain 25 parts of ambient air.  So, the payback period for using an EXAIR Nozzle can be within weeks by the savings in the electrical cost.  With the EXAIR products, we were able to partner with Energy Star and power facilities.  For the amount of energy savings, some power companies offer rebates for using EXAIR products.   We can offer our services to see if your local power company is participating in these rebates.

1408SS-CS Precision Safety Air Gun

A substandard blow-off gun is unsafe, loud, waste compressed air, and increase production times.  EXAIR Safety Air Guns can help improve these situations in all these areas.  They are OSHA compliant, very safe and very quiet.  They use less compressed air which saves you money.  And with a variety of different nozzles, they can better fit your application to decrease down time.  EXAIR offers a 30 day unconditional guarantee on our cataloged items to try.  You can see for yourself on how effective these compressed air guns can be.  If you need help to match the best Safety Air Gun to your application, you can contact an Application Engineer.  And during the next two months, take advantage of the free 1” Flat Super Air Nozzle  offer.

John Ball
Application Engineer

Email: johnball@exair.com
Twitter: @EXAIR_jb

 

EXAIR Leads the Way with Standards and Certifications

For over 34 years, EXAIR has been the industry leader in providing Intelligent Compressed Air Products to the industrial marketplace. While much of our focus is to ensure our products are engineered to provide optimal performance, we are also dedicated to manufacturing products that meet a wide range of standards and directives to promote safety in relation to plant personnel.

 

For instance, all of our compressed air operated products meet or exceed OSHA Standards 29 CFR 1910.242(b), requiring that the outlet pressure of an open pipe, nozzle, air gun, etc., when used for cleaning purposes, must remain below 30 PSI when dead-ended against the skin, as well as Standard 29 CFR 1910.95(a) as a way to protect workers from job related injuries related to dangerous sound levels of 90 dBA and higher.

 

 


Many of our products are also CE Compliant, meeting the mandatory requirements for products intended to be sold in the European Economic Area or “EEA”. For example our Electronic Flow Control and Electronic Temperature Control (ETC) meet the EU (European Union) Low Voltage Directive 2006/95/EC.

 

 

EXAIR electrically powered devices, like our Static Eliminators and Digital Flowmeters for example, comply with the “Restriction of Hazardous Substances” or RoHS Directive 2011/65/EU, including the amendment outlined in the European Commission decision L 214/65.

 

 

We are also committed to providing material that supports the conflict mineral free rule to help aid in the relief of illegal trade of exotic materials, like tungsten, gold, tin and tantalum in the DRC region. Using the CMRT 4.20 template, we document our supply resources to ensure we provide conflict free products, as outlined in Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act.

 

Lastly, the European Union introduced the REACH program – Registration, Evaluation, Authorization and Restriction of Chemicals, as a method to register chemical substances being imported into the EU to protect people and the environment, per Regulation (EC) No 1907/2006 Title I, Article 3.  Also noted in the program, Title II, Article 7, they state that any product with a substance intended to be released under normal operating conditions, must be registered for quantities totaling more than 1 metric ton per year. Since EXAIR products do not intentionally release or contain any such substances, registration to meet the program is not required.

 

If you have any questions about any of these Standards or Directives or about which EXAIR products comply, please feel free to contact an application engineer for assistance. We’d be happy to help!

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

EXAIR Leads the Way with Product Standards

Standards seem to continually get introduced and updated. There is an ever increasing number of local, regional, federal, and even global standards to comply with.  We pay close attention to these standards and have the largest number of standards upon our products.

meets or exceeds oshaThe standards the every EXAIR product meets or exceeds are the OSHA standards for dead-end pressure as well as allowable noise level exposure.  The dead-end pressure directive is OSHA standard 29 CFR 1910.242 (b).  The standard refers to the fact that compressed air can be dangerous when the outlet pressure of a hole, hose or copper tube is higher than 30 psig (2 BAR).  In the event the opening is blocked by a hand or other body part, air may enter the bloodstream through the skin, resulting in a serious injury.  All of the compressed air products manufactured by EXAIR have been designed for safety.  All are safe to be supplied with higher pressure than 30 psig and still meet or exceed the OSHA standard.

The OSHA standard 29 CFR – 191.95 (a) refers to the maximum allowable noise exposure that an operator is permitted to be exposed to for a given period of time.   The chart of allowable exposure times is shown below.   All EXAIR products are engineered to create the minimum amount of noise while efficiently utilizing compressed air.   Many times blow offs are cross drilled to permit air to escape in order to meet the OSHA standard for dead end pressure, this process increases the noise level generated by that blow off considerably.

OSHA Noise Level

One of the most stringent compliance that EXAIR has upon its products is the UL/CUL listings and recognition.  All EXAIR Cabinet Cooler Systems are UL listed, we were the first to insure your electrical cabinet’s NEMA integrity remained by putting our Cabinet Cooler systems to the UL test. This means that the Underwriters Laboratories have deemed these products safe for operation throughout the US and Canada per their standards that are applicable for each of the product groups.   The products undergo numerous tests and scenarios to ensure that an operator will be safe during the normal operation of the units.   The tests for the Cabinet Cooler Systems includes environmental exposure for the given NEMA type of the enclosure along with many other tests.  The Static Eliminator Power Supplies are also UL listed.

cULlistedcULrecognized

CE is another standard which EXAIR pays great attention to to meet or exceed. CE is a standard that is normally preferred when dealing with countries outside of the US but is gaining popularity within the states as well.  CE being a European standard actually stands for a french phrase, “Confrmité Eurpéene” which is translated to “European Conformity”.  Any EXAIR product displaying the CE mark conforms where there are applicable directives.CE

The RoHS directive is targeted on heavy metals that are generally found within electronics.  Substances like Mercury, Lead, Polybrominated biphenyls, Cadmium, or Hexavalent chromium.  In order to meet the RoHs directive a product must have 100 parts per million or less of mercury and for other substances there must be less than 0.01% of the substance by weight in a raw homogeneous materials level. All EXAIR products which are electronic or contain electronic devices are compliant to the 2002/95/EC RoHS directive, also including the amendment outlined in the European Commission decision L 214/65.  This includes all EXAIR Static Eliminators, Electronic Flow Control, and Electronic Temperature Control products.ROHS_Vector

EXAIR maintains records to be sure our supply chain is providing product which meets the conflict mineral free guidelines of the Dodd-Frank Act.  EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products. When requested we will even provide the needed forms to support our customer’s efforts in complying with the Dodd-Frank Act.

conflictfree

REACH, is another European Community Regulation this time on chemicals and their safe use.  REACH is targeted to ensure personnel and environmental health by identifying the intrinsic properties of chemical substances easily.  REACH stands for Registration, Evaluation, Authorization and Restriction of Chemical substances and was written into law in 2007. EXAIR products are not required to be registered per Title II, Article 7, paragraph 1  of the legislation since they do not contain substances that are intentionally released.   This is to ensure compliance with Regulation (EC) No 1907/2006 Title I, Article 3, paragraph 3, the European Union requires registration of chemicals and substances imported into the EU to ensure a high level of protection of human health and environment.

Reach

 

To conclude, when there is a safety audit, safe sourcing directive or some other form of standard/conformance that you need to meet, consider EXAIR compressed air products. Please contact us to find out if we can help you meet or exceed those standards.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF