EXAR’s VariBlast® Compact Safety Air Guns are small and lightweight air guns capable of handling the toughest of jobs. With its variable flow trigger being its greatest design feature, it can take on small jobs and even big ones! This means you can get different flow and force out of the same nozzle by just adjusting the amount you pull the trigger.
The VariBlast Safety Air Gun, when outfitted with an EXAIR nozzle is OSHA safe and CE compliant.
The VariBlast can also be customized by adding one of our many 1/8 NPT engineered air nozzles, a chip shield and even an extension pipe up to 72″ long.
The VariBlast is easy to rebuild, every wear item is available in the 902001 rebuild kit. These parts can be used to rebuild any VariBlast Compact Safety Air Gun that, through use, has become worn. See this video to see how easy it is to rebuild this gun, and make it feel brand new!
If you have questions about the VariBlast or to discuss any of the 15 different EXAIR Intelligent Compressed Air® Product lines, feel free to contact EXAIR and one of our Application Engineers can help you.
EXAIR prides itself in offering products with high-performance and peak efficiency. All EXAIR products are manufactured to meet the strict requirements of a variety of different standards, ensuring that you receive a reliable, high quality product that WILL perform to the specifications we publish.
Safety is a top priority for most companies, EXAIR’s line of Intelligent Compressed Air Products meet or exceed the strict safety standards set forth by both OSHA and the European Union. EXAIR products comply with OSHA 29 CFR 1910.242(b), the standard implemented to ensure safe operation of compressed air blowoff devices, and the EU General Product Safety Directive (2001/95/EC).
Additionally, they comply with the noise limitation requirements set forth under 29 CFR 1910.95(a) and the EU Machinery Directive (2006/42/EC). From the Optimization product line, EXAIR’s Electronic Flow Control and the Electronic Temperature Control meet the low voltage standards of EU Low Voltage Directive (2006/95/EC). A CE label is placed on all products that comply with applicable directives.
UL, or Underwriters Laboratories, is a third-party safety and consulting organization that certifies products after thorough testing and evaluation. EXAIR’s Cabinet Coolers are UL Listed to US and Canadian safety standards. Static Eliminators are also UL Component Recognized. Within our line of Cabinet Coolers is the Hazardous Location Cabinet Cooler, bearing the Classified UL mark for use in classified areas.
In the assembly of electrical products there can be hazardous materials used during production. The Restriction of Hazardous Substances, also known as RoHS or (2002/95/EC), restricts the use of materials such as: lead (Pb), mercury (Hg), cadmium (Cd), hexavalent chromium (CrVI), polybrominated biphenyls (PBB), polybrominated diphenyl ethers (PBDE), and four different phthalates. The electrical portions of EXAIR’s Static Eliminators, Electronic Flow Control, Electronic Temperature Control, Digital Flowmeter, solenoid valves, and thermostats all comply with the amendment outlined in the European Commission decision L 214/65.
In addition to RoHS, EXAIR is also committed to providing products that are conflict mineral free. In support of Section 1502 of the Dodd-Frank Wall Street Reform and Consumer protection Act, EXAIR complies with the conflict minerals rule to curb illicit trade of tin, tantalum, tungsten and gold in the DRC region. Using the CMRT 4.20 template, we’re able to document our supply chain to ensure our materials are not being sourced from places that could finance conflict in the DRC and surrounding countries.
Finally, per Regulation (EC) No 1907/2006 Title I, Article 3, paragraph 3, the European Union enacted legislation requiring substances and chemicals imported into the EU to be registered to ensure a high level of protection for human health and the environment. Per Title II, Article 7, paragraph 1, articles must be registered when a substance is intended to be released during normal conditions of use that would exceed 1 metric ton per producer per year. Since EXAIR products do not contain substances that are intentionally released, registration is not required.
If you’re looking to maintain compliance in your industry, EXAIR products have you covered. If you have any questions about these standards of compliance feel free to reach out to us. Our team of Application Engineers have years of experience in industry are waiting to take your call.
I’m pretty impressed with the number of safety features my car has. Aside from the literal lifesaving functions like seat belts and air bags, it’s got anti-lock brakes…if you’ve ever had to counter-steer out of a skid on an icy road, you will appreciate the value of this for sure. Those are just some of the ones I’m keenly aware of – the Federal Motor Vehicle Safety Standards comprise dozens of regulations in three categories: crash avoidance, crashworthiness, and post-crash survivability. None of these prevent me from operating my vehicle at an unsafe rate of speed…an expensive reality that an Ohio State Highway Patrolman dutifully reminded me of last Sunday afternoon.
Likewise, there are many regulations to ensure safety and prevent hazards of all kinds in industry, administered by a host of agencies that are either subordinates of, or accountable to, the federal government. When you manufacture products that are used with high energy sources (compressed air or high voltage electricity,) a strong commitment to safety is not negotiable. So, at EXAIR, we commit considerable resources towards the best engineering and manufacturing practices to make our products as safe as possible. That includes compliance with a number of standards and certifications:
The Occupational Safety and Health Administration (OSHA) is an agency of the U.S. Department of Labor. Their mission is to “assure safe and healthful working conditions for working men and women by setting and enforcing standards and by providing training, outreach, education and assistance.” They are a regulatory body in the truest sense, in that they don’t offer certification or approval of products, processes, etc.; they publish guidelines and standards for manufacturers and users to comply with. OSHA Standard 1910.242(b), for instance, limits the downstream pressure of a compressed air operated device used for cleaning purposes to 30psi. Now, you can regulate the supply pressure to meet this, but that also limits the effectiveness of the air flow generated. EXAIR Intelligent Compressed Air Products are all designed and manufactured to be in compliance with this standard, at any supply pressure. Take, for example, our Super Air Nozzles:
OSHA also has Standard 1910.95(a), that sets limits for maximum allowable noise exposure. All EXAIR Intelligent Compressed Air Products, with the exception of some our largest and most power Super Air Nozzles (which aren’t normally used in areas that don’t already require hearing protection anyway) meet the 8-hour exposure limits of this standard.
CE marking indicates conformity with health, safety, and environmental protection standards for products sold withing the European Economic Area. Unlike OSHA standards, responsibility for CE marking falls solely with the seller of the product – a CE marked product has been tested and certified to have been made in such a way to meet safety & quality benchmarks specified for that type of product. All EXAIR products that are defined under applicable directives have been tested according to these standards, and carry the CE mark.
The Restriction of Hazardous Substances Directive, or RoHS, is another standard borne from the European Union, and is geared towards public & workplace safety by restricting the use of hazardous materials in the manufacture of electronic & electrical equipment. Since its inception in 2006, similar standards have been vigorously adopted around the globe. Electrical portions of EXAIR’s Static Eliminators, EFC Electronic Flow Controls, ETC Electronic Temperature Controls, Digital Flowmeters, Solenoid Valves, and Thermostats all comply with the RoHS Directive.
Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act doesn’t address a concern for product users, but rather a particularly troubling human rights issue – Conflict Minerals. For almost two decades, trade in tin, tantalum, tungsten and gold in the Democratic Republic of the Congo (DRC) has been used by some very bad people to finance violent campaigns against their neighbors. EXAIR thoroughly and systematically documents our supply chain compliance with this act. We are proudly committed to our support for this effort to the world a better place for everyone…especially those in desperate circumstances beyond their control.
EXAIR Intelligent Compressed Air Products have been successfully implemented into a variety of uses where application- or industry-specific standards are in force. We’re happy to work with you to determine if our products meet those standards…or can be made to meet them. If you’ve got such an application, give me a call.
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From August 1st to September 30th, 2018, EXAIR will be giving away a 1” Flat Super Air Nozzle with the purchase of any promotional VariBlast, Soft Grip, or Heavy Duty Safety Air Gun. EXAIR is stressing the importance of safety in the workplace with the EXAIR Safety Air Guns as well as the versatility of the different types of EXAIR Super Air Nozzles.
This promotional item, the model 1126 1″ Flat Super Air Nozzle, has a patented shim to blow a 1” wide stream of air to clean surfaces quickly and efficiently and is a $45.00 USD value. For more details on the Promotion, click on the photo/link above. For more information about the Flat Super Air Nozzles, click HERE.
Inexpensive air guns can be purchased just about anywhere- online, via catalogs, and through industrial supply companies. Typical quality is less than ideal – broken triggers, leaky valves – a short lifespan in an industrial setting are merely a few of the issues observed. Most are loud and inefficient – they just blow large amounts of compressed air, and at noise levels that violate OSHA requirements. Some may even generate dangerous dead end pressure situations that that can result in serious or fatal injuries if blocked.
EXAIR’s Safety Air Guns have been engineered and designed to eliminate these issues. They are durable for use in industrial situations and comfortable to use for extended periods of time. With an EXAIR engineered air nozzle, each model provides top performance by entraining large volumes of surrounding air into the air-stream. Operation is assured to be safe along with low compressed air consumption and noise levels. Due to the design, the airflow that exits the nozzle cannot be blocked, as required by OSHA Standard 29 CPR 1910.242(b).
The VariBlast style of safety air gun offers variable force based on the range of trigger pull. Force can be varies, form a light breeze, to full force maximum output. This cast aluminum air gun can be fitted with any of the EXAIR 1/8 NPT engineered air nozzles.
The Soft Grip style of safety air gun has a durable cats aluminum body suited for rugged, industrial use. The ergonomic design has a soft vinyl cover, a large trigger for easy operation, and a hanger hook for easy storage.
The Heavy Duty style of safety air gun is powerful with a durable aluminum cast body and ergonomic composite rubber grip, best suited for rugged industrial environments. Hours of fatigue free operation are possible.
With all of the Safety Air Guns styles, Chip Shields and Extension Pipes are available, from 6″ to 72″ in length.
With many nozzle options, from a whisper quiet 58 dBA and 2.5 SCFM of flow up to 60 SCFM and 87 dBA (still below the OSHA 8 hour noise level threshold) there is a model that will fit practically any application. Application Engineers are available by phone, email, and chat to review your specific blow off needs, and help to select the best possible solution available.
We invite to you to try out an EXAIR Safety Air Gun, and get the free 1″ Wide Flat Super Air Nozzle as a bonus.
Quite simply the GEN4 Ion Air Cannon is based on the mechanics of the 2″ diameter Super Air Amplifier that has static reduction capabilities and as its name implies it amplifies the supply air up to 25 times!
This highly engineered product is very effective at cleaning product and reducing static at distances of up to 15′ away.
The GEN4 Ion Air Cannon comes in a handy stand/mounting unit for easy installation in a wide variety of applications. It can be mounted to machine frames, mounted out of the way from a process, or placed on a bench top.
The GEN4 Ion Air Cannon is used in many applications such as bottling, manufacturing of solar panels and preparing new automobile car bodies to be painted – to name a few. Wherever static reduction and/or cleaning is required the Ion Air Cannon can contribute.
There are many inexpensive, cheaply made air guns out on the market. If evaluated solely on purchase price, the decision of what air gun to buy seems obvious. Only when you consider all the cost of ownership and operation, does the best direction become apparent.
A popular thumb lever operated air gun, readily available online has a base purchase price of $6.11. The List price of the EXAIR model 1210 Soft Grip Safety Air Gun is $81.00. Wow- big difference you think, I am surely not going to spend that kind of money on a simple air gun. Let’s take a look of the true cost of ownership for each of the guns.
We tested both the model 1210 and the other gun utilizing our Efficiency Lab service. We tested at 80 PSIG of supply pressure and measured and recorded air consumption, force and sound levels. Results of this testing is shown below.
From the test data, the other gun is able to provide 9% more force, but at a cost of 35% greater compressed air consumption, 5.64 SCFM more, along with an 18 dBA sound level increase (a sound level where hearing protection is needed, an additional cost to be incurred.)
If we examine the compressed air consumption, we can calculate the yearly compressed air usage, considering 4 hour per day of operation, 5 days per week, for 50 weeks out of the year.
A general rule of thumb for industry is that 1000 SCF of compressed air costs $0.25 to produce.
As you can see, after 1 year of operation the Soft Grip Safety Air Gun has already paid for itself with compressed air savings, not to mention significantly reduced sound levels, well within the OSHA Standard 29 CFR – 1910(a) for Maximum Allowable Noise Exposure. To read more about the OSHA Standard, see this EXAIR blog. An EXAIR Safety Air Gun will continue to bring you benefits after this ROI period, and includes many other feature you do not receive with the cheap air gun.
You get the EXAIR 5 Year Built to Last Warranty which covers defects in workmanship and materials. EXAIR’s safety air guns lead the way in standards and certification – we meet or exceed relevant OSHA standards, carry the CE mark and utilize a conflict mineral free supply chain. We offer (5) types of Safety Air Guns, all offering ergonomic, comfortable, lightweight operation.
Safety Air Guns are also available with optional Chip Shields and Extensions (in lengths of 6″ to 6′) along with many different nozzle sizes (2.5 SCFM to 460 SCFM of air flow) and a variety of materials (Zinc Aluminum alloy, Stainless Steel, brass and PEEK plastic) to allow the configuration of the best air gun for your application. EXAIR Safety Air Guns are great for use in applications ranging from light dust removal from delicate circuit boards to large scale, long distance, wide area blow off, cooling and drying applications and everything in between.
If you have questions regarding the Safety Air Guns, or would like to talk about any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.
From August 1st to September 30th, 2017, EXAIR will be giving away a 1” Flat Super Air Nozzle with a purchase of a Precision, Soft Grip, or Heavy Duty Safety Air Gun. We are promoting the importance of safety in the workplace with the EXAIR Safety Air Guns as well as the versatility of the different types of EXAIR nozzles. This promotional item, model 1126 nozzle, has a patented shim to blows a 1” wide stream of air to clean surfaces quickly and efficiently; a $43.00 complimentary gift (click on the link below).
Compressed air guns are one of the most commonly used pneumatic products in a manufacturing plant. They are used at workstations to blow off debris and to clean parts and tools. Because of the large quantities that are used in a plant; they are the most targeted by OSHA (Occupational Safety and Health Administration). Majority of the common brands of air guns fail to comply with two common violations, rule 29CFR 1910.95(a) for loudness and rule 29CFR 1910.242(b) for dead-end pressure. The reason is due to the nozzles that comes with the compressed air guns. Fines can get very expensive, and you can alleviate these penalties by purchasing an EXAIR Safety Air Gun. We are all responsible for safety; management, HSE department (Health and Safety Engineer), supervisors, and even the operators. Your compressed air guns should be assessed in your facility to evaluate your safe work environment.
With EXAIR Safety Air Guns, we supply an efficient, effective, and most important, safe air nozzle with all of our air guns. They are CE Compliant and exceed the OSHA sound level and dead-end pressure requirements. With substandard air guns, the operators would have to listen to loud noises all day and have to wear hearing protection. As for the dead-end pressure; the EXAIR nozzles are engineered to not allow the operator to completely close the end against the hand or skin. This is very important because if the pressure exceeds 30 PSIG, air can penetrate the skin and cause an air embolism. Some manufacturers place a restriction inside the air gun to comply with this standard, sacrificing the effectiveness of the blowing force. With our design, the compressed air is not able to be blocked; allowing the air to escape to atmosphere. Even with the compressed air system set to 100 PSIG, the pressure against the skin will not exceed 30 PSIG. Safety is a major concern for all of our customers and a priority for EXAIR in manufacturing our products.
As I mentioned above, the nozzles are one of the most significant parts in making a compressed air gun safe and OSHA compliant. In combining our engineered nozzles with a quality air gun, this makes the EXAIR Safety Air Guns one of the best products on the market. We currently have three different styles; the Precision, Soft Grip, and Heavy Duty. These Safety Air Guns are ergonomically designed to fit comfortable in your hand; and they come with quality trigger mechanisms and a durable valve assembly. The Precision Safety Air Gun is great for tight spaces and clearing out small holes. The Soft Grip Safety Air Gun provides extra comfort for long extended uses, and the Heavy Duty Safety Air Gun is a rugged, heavy duty industrial air gun. In combination with the EXAIR nozzles, the Safety Air Guns can offer another important attribute; we can save you money!!! Compressed air is very expensive to make, and with our Safety Air Guns, we use less compressed air but still create a strong blowing force. We do this by entraining the free ambient air into the air stream. If you increase the mass of air to the target, it will give you a hard hitting force to remove debris from surfaces or to clean tools and holes. The amplification ratio can be as much as 25 to 1. That means that for every 1 part of compressed air, the EXAIR Nozzles will entrain 25 parts of ambient air. So, the payback period for using an EXAIR Nozzle can be within weeks by the savings in the electrical cost. With the EXAIR products, we were able to partner with Energy Star and power facilities. For the amount of energy savings, some power companies offer rebates for using EXAIR products. We can offer our services to see if your local power company is participating in these rebates.
A substandard blow-off gun is unsafe, loud, waste compressed air, and increase production times. EXAIR Safety Air Guns can help improve these situations in all these areas. They are OSHA compliant, very safe and very quiet. They use less compressed air which saves you money. And with a variety of different nozzles, they can better fit your application to decrease down time. EXAIR offers a 30 day unconditional guarantee on our cataloged items to try. You can see for yourself on how effective these compressed air guns can be. If you need help to match the best Safety Air Gun to your application, you can contact an Application Engineer. And during the next two months, take advantage of the free 1” Flat Super Air Nozzle offer.