Compressed Air Consumption Assessment

Today I am going to share with you an application that started out as an analysis for purchasing a new compressor but ended up with shutting down one 50 HP compressor.

My customer approached me with an interest in the EXAIR Digital Flow Meter to monitor various sections of their facility for compressed air usage. At times their system pressure would drop precariously low for some machines. It was their thinking that by monitoring compressed air demand by sector they could decide the size of compressor they needed to add and where to direct that air.

They installed model 9092 1″ Digital Flow Meter to each spur feeding the various sections of the plant. The monitored results were quite unexpected! It was thought the machining sectors were the ones drawing the most load. As it turned out it was the packaging area. Upon investigation they found blow guns with their triggers taped open for a constant blow off as the operator packed parts. Ten work stations alone were using over 200 SCFM of compressed air!

The blow guns were replaced with air saving Super Nozzles activated by a foot pedal. 

 Model 9040    


 Model 1101

The air savings enabled them to shut down a 50HP air compressor. So instead of a capital expenditure for a new compressor, they realize an operational savings.

If you would like to see how much you can save with EXAIR’s engineered nozzles feel free to call 1-800-903-9247 and ask to speak with one of our application engineers.

Joe Panfalone
Application Engineer

One thought on “Compressed Air Consumption Assessment

Leave a Reply