This concept does seem a really cool idea. Taking the cold output flow from a Vortex Tube and pumping it into an Air Knife to get the advantage of the Air Knife to amplify the cold air volume. That would be really cool if that were the way it actually worked. The idea that you can take two really interesting products and combine them together like this has intrigued many would be problem solvers who have called or e-mailed us about the idea.
The problem is that the idea does not work and I would like to explain why.
There are two issues that you have working against the idea:
1. The Vortex Tube is a device that works on a pressure differential between its inlet and both outlets (hot and cold). The more extreme the pressure differential, the more effective it is at producing cold air. For example, when 100 PSIG is measured at the inlet and there are zero restrictions to hot and cold flows. This provides for a very strong 7.8:1 ratio of pressure differential across the Vortex Tube. And so, when you place a restriction to that cold end flow (an Air Knife in this example), you raise the pressure at the cold air outlet. When you raise the outlet pressure, the pressure ratio lessens to a point when 20 PSIG is reached at the outlet, the Vortex Tube function is rendered useless for practical purpose. Given the fact that our Super Air Knife only really begins to move a large volume of air at 20 PSIG, you have a mis-match of useful pressures from Vortex Tube outlet to Air Knife inlet.
2. Let us imagine for a moment that you could produce a reasonable cold compressed air flow and feed it into an Air Knife. The manner in which our compressed air operated Air Knives work is that they have a primary flow of compressed air, 1 part. That 1 part pulls in 30 to 40 parts of ambient air from around the immediate area of the Air Knife body. What ends up happening is with an amplification ratio of even 30:1, the output flow becomes highly diluted with the temperature of the secondary, ambient air becoming the majority of the overall output flow temperature. So, you have just made a whole lot of effort to pipe cold air to an Air Knife that ends up producing only a negligible effect in terms of temperature drop.
Perhaps some day we will be able to work around this little problem of back pressures and air entrainment so the two devices could actually be used together. But until then, it is only a fantasy.