The Case For The EXAIR Super Ion Air Knife

One of the best ways, in industry, to generate a static charge is to roll or unroll non-conductive materials such as polymer films, plastic sheet, etc. It’s common to see static charges well in excess of 10,000 volts in such operations, like the one I discussed with a customer recently.

The separation of the non-conductive surfaces (like when this plastic film is unrolled) is capable of generating an incredible amount of static charge. Here are two examples showing 12,400 and 16,900 volts.

One of the best ways, in industry, to dissipate a static charge is to use ionized air.  There are different methods of doing this; one of the most popular is to effect a Corona discharge, via a high voltage, low amperage electric current.  This is precisely what EXAIR’s Static Eliminators provide: a Corona discharge produces a bulk of both (+) and (-) ions in the enormous volume of high velocity air flow generated.  When these (+) and (-) ions flow onto a surface charged with (-) and (+) ions, they cancel each other out, leaving a net neutral charge.  Static, eliminated!

THE best way to accomplish this is the EXAIR Super Ion Air Knife.

From small bottles to wide films, EXAIR Super Ion Air Knives come in a variety of lengths to meet the needs of most any static dissipation application.

By combining an Ionizing Bar with a Super Air Knife, as Super Ion Air Knife provides rapid static elimination AND blow off of any dust, chips, or debris that was being statically held.  The laminar curtain of ionized air not only maximizes the rate of static dissipation, but is also ideal for stripping/sweeping away any debris, leaving a clean, static-free surface.  No more jamming, tearing, nuisance shocks to operators, dust attraction, or any of the other host of problems associated with static electricity.

The ionized air flow can be precisely regulated to whatever level it takes to get the job done.  At 100psig, the powerful, high velocity blast will dissipate 5,000 volts of static charge in 0.18 seconds.  If the material is fragile, or if that kind of air flow might disrupt the process, it’s not a big deal…even at 5psig supply pressure, that same 5,000 volts is dissipated in 0.40 seconds.  That’s how it works on the plastic roll above – with just a whisper of ionized air flow from a Super Ion Air Knife, they consistently reduce the resultant static charge to less than 400 volts…far below the threshold for the nuisance shocks they wanted to avoid.

They’re on the shelf in lengths from 3 inches to 9 feet long, and we can make custom lengths in three days after receipt of an order.  The 115/230VAC GEN4 Power Supplies are available with 2 or 4 outlets, to energize any 2 or 4 EXAIR GEN4 Static Eliminators.

Versatile. Efficient. Effective. Quiet. Safe.  And, readily available.  If you’d like to discuss a static problem, give me a call.

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