Custom Solution From Stock For A Pick And Place Application

Even if you’re just a casual, infrequent reader of our blogs, you likely know that EXAIR Corporation is proud of our abilities to customize solutions for “out of the box” compressed air product applications. Oftentimes, this is offered as a custom engineered product, developed from a user’s specifications when one of our stock products just won’t work for one reason or another. For instance, when an exotic material of construction is required for heat or corrosion concerns, a special length or size is needed for space constraints, etc.

An Air Amplifier with a PTFE plug (left,) a curved Super Air Knife (center,) and a flanged Line Vac are just a few ways EXAIR has provided custom solutions.

Other times, though, we can use a stock product for something other than what everyone else uses it for.  We’ve sold Air Amplifiers for use in vacuum chucking, and pick-and-place applications – those are normally the realm of our E-Vac Vacuum Generators.  Speaking of E-Vacs, they’ve been used to deflate basketballs.

And speaking of E-Vacs (still,) I had the pleasure of helping a long-time customer solve a new problem in their growing manufacturing business.  They put their consumer products in blister packages, and recently converted one of the lines that picks & places the plastic “blister” onto the cardboard “backer” from two at a time, to six at a time.  They were using a Model 810003M E-Vac High Vacuum Generator, which worked fine, every time, with two Model 900762 1″ x 1/2″ Oval Vacuum Cups, but when they put four more of those Vacuum Cups on, they weren’t able to pick all six “blisters” every time.

These plastic blisters are smooth and non-porous, so this a “textbook” application for a High Vacuum Generator.  They’re also VERY lightweight, and were picked in a horizontal motion, so the 27″Hg that the Model 810003M can generate wasn’t actually necessary.  By replacing it with a Model 800003M E-Vac Low Vacuum Generator, the extra vacuum flow solved the problem, with no increase in compressed air consumption, which was critical for this area of their operation.

EXAIR E-Vac Vacuum Generators and Vacuum Cups are a reliable, low cost solution for most any pick & place application.

EXAIR Intelligent Compressed Air Products can solve many of your industrial/commercial challenges.  Our catalog documents the ones they’re aimed at.  Others need to be addressed by knowledge and experience…and maybe a little theory to practice.  If that’s the case, call an EXAIR Application Engineer.  We’re here to help, and we’re pretty good at it.

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