Customizing Air Amplifiers

EXAIR’s line of Air Amplifiers can be found in a multitude of different applications across the world. They solve problems as simple as blowing debris off parts to exhausting fumes or circulating air. The Air Amplifier comes in two different styles either the Super Air Amplifier or the Adjustable Air Amplifier. Super Air Amplifiers come in a stock Aluminum Body with a diameter that ranges from ¾” to 8”. This differs from the Adjustable Air Amplifier which comes in either type 303 Stainless Steel or Aluminum and are Sized from ¾” to 4”.

The main difference between the Super Air Amplifier and the Adjustable Air Amplifier is the fact the Super Air Amplifier has a shim inside of it that sets the gap for the air flow. The standard shim thickness for the Super Air Amplifier in sizes of 3/4″ to the 4″ is 0.003” which is suitable for most applications. These shims can be exchanged for a thicker shim of thickness of either 0.006″ or 0.009″. The 8″ Super Air Amplifier is the only air amplifier that comes with a standard stock shim of 0.009″ and can be exchanged for a 0.015″ shim if needed.

Flanged Stainless Steel Adjustable Air Amplifier
Sanitary Flanged Adjustable Air Amplifier

Even though there is a wide variety of sizes and materials for the Stock Air Amplifiers they may not meet a customer’s specific application or need. Over the years EXAIR has produced many different custom Air Amplifiers for a customer’s specific need and the images throughout this blog are just a few of what we have done.

High Temp Air Amplifier

• Depending on the environment certain specific materials may be required like the food industry which requires specific Stainless Steel for various applications. One customer had a special PTFE plug made for the Adjustable Air Amplifier to help pull a sticky material through the process. The PTFE helped prevent the material form depositing on the Amplifier.
• For applications were mounting may be an issue, special attachments have been made to assist. For instances were an Amplifier may need to be mounted to a pipe a custom Stainless-Steel Adjustable Air Amplifier with a class 150 raised face flanges.
• Applications that are in a hot environment may require a special high temperature version which has be developed to operate in areas up to 700°F. The High Temperature Air Amplifier was so widely sought after that we turned it into a stock item. It is commonly used in large roto-molds and ovens to circulate air in order to maintain consistent temperatures.

Adjustable Air Amplifier with PTFE Plug Installed

No matter what your application needs are EXAIR will to work with you to create any custom Air Amplifier that fits your specific application needs.

If you have any questions about compressed air systems or want more information on any of EXAIR’s products, give us a call, we have a team of Application Engineers ready to answer your questions and recommend a solution for your applications.

Cody Biehle
Application Engineer
EXAIR Corporation
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