Vortex Tubes Keep Load Cells in Steel Mill Cool

ladle car

Our Australian distributor, Compressed Air Australia has a customer in the foundry business that produces large building components. Recently, they ran into a problem with their load cells overheating. Load cells are positioned underneath what is called the ladle car so that the contents of the ladle that rides on top can be weighed.

load cell

The contents of the ladle are obviously very hot and radiate heat in all directions. This can cause the compartments in the floor where the load cells are contained to become very hot as well. This caused errors in readings that were being produced by the load cells. It was determined that some form of cooling was going to be necessary. However, due to very tight configuration of the load cell compartments, choices were limited.

The customer had heard about vortex tubes, made an internet search and found EXAIR Vortex Tubes. With the guidance of our distributor, we were able to determine that a model HT3230 (High Temp. Vortex Tube) connected at each load cell compartment, purging the enclosed space, dropped the temperature from 200°C down to a much cooler 80°C that was requested by the customer.

The customer was able to address their over-heating problem adequately and the load cells are working properly.

Neal Raker, Application Engineer
nealraker@exair.com

Super Air Knives Used To Deflect Fumes and Smoke from Furnace

One of our overseas distributors had an interesting application in a foundry. Their customer has a large furnace that opens at various times for a variety of reasons. When the furnace doors open, smoke and fumes come rolling out of the furnace. The customer has a large vent hood type system to aid in removal of these fumes and smoke. Unfortunately the vent does not capture all the smoke when released. So, the customer devised a plan to mount (4) model 110042SS 42” Stainless Steel Super Air knives onto large masts to get them up high enough to create a “ceiling” of air that would deflect the smoke into the vent hood for removal. Following are a couple of photos of the set up.

SAK2 sak1

Below is a photo of the control cabinet housing the filter and regulator equipment.

SAK3

Previously, the customer had nothing in place to assist the vent hood. Now they do and are quite happy with the result.  There were some small system adjustments that needed to be made, but once fully operational, the Super Air Knifes performed well to help reduce the overall pollution seen within the area.

Neal Raker, Application Engineer
nealraker@exair.com