EXAIR commonly works with plastic injection molding companies. They produce top quality plastic parts from both commodity and engineering-grade resins for many diverse industries. The customer reached out to us with a problem. A mold that they were running was having some issues. The parts were not releasing and ejecting properly, causing the need to use a mold release, which was slowing down the process by a manual operation to the process. Also, the parts were seeing push pin marks, causing cosmetic issues with the parts. The customer wanted to explore using compressed air to blow the parts free.
Based on the mold size and layout, a pair of 12″ Super Air Knives was installed. The knives are oriented to blow straight down along the face of the mold, one knife per part tree. The strong laminar flow of air hits the parts causing them to release and drop without the use of release agents. Also, the push pin marks are within normal standards, eliminating the the cosmetic concerns.
This is just one example of how intelligently using compressed air can help improve a process. By using air knives for wide areas or using a 1″ Flat Super Air Nozzle for very small parts, or anywhere in between, we can help to solve your part ejection issues and make your process run better, faster, and with higher quality.
If you would like to talk about Super Air Knives, Flat Nozzles or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.
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Injection Mold Photo – “Creative Commons Injection Mold” by Mitch Barrie is licensed under CC BY-SA 2.0