If you follow along with our blog, you will notice that we have recently published a few entries relating to our Atomizing Nozzles. Today, I would like to continue this trend and focus on our Siphon Fed Atomizing Nozzles.
When recommending an Atomizing Nozzle for a particular process, we try to obtain as much “general” information as possible about the application, such as:
What type of spray pattern do you need?
How wide of an area needs to be covered?
What kind of flow rate needs to be achieved?
Is the liquid source pressurized?
What is the viscosity of the liquid?
While all of this information is going to help simplify the selection process, when we get a reply that the liquid isn’t pressurized, the choice becomes a little less complicated.
Our Siphon Fed Atomizing Nozzles are the preferred solution in applications where a pressurized liquid source isn’t available. With a steady supply of compressed air, these nozzles are able to draw the liquid into the nozzle with suction heights up to 36″ for our 1/8″ NPT and 1/4″ NPT nozzles, and up to 24″ for our larger 1/2″ NPT Models. They can also be gravity fed as well.
These nozzles mix the fluid internally and are capable of handling viscosity up to 200 centipoise. Depending on the size of the nozzle and supply air pressure, flow rates can range from 0.4 GPH up to 60 GPH with either a round or flat fan spray pattern. There is also an adjusting valve for more or less liquid flow as needed to fit the demand of the application.
We also offer these nozzles with our patented No Drip feature which positively stops the liquid flow when the supply air pressure drops below 30 PSIG, eliminating the need for any additional valves or supply lines.
If you have an application requiring a fine mist of atomized liquid, give me a call at 800-903-9247.
Last week I worked with a gutter manufacturer who was looking for a way to spray a light coating of vanishing oil on the rollers of a forming machine. Roll forming is commonly used when needing to maintain a constant and consistent shape or feature across the length of the part. In this particular case, a sheet of aluminum, used as a cover for the gutter, is fed into the machine where it passes over a series of dyes that bends “ribs” and punches small holes into the part to keep leaves or debris from settling on top, while allowing the rainwater to pass through the holes and into the gutter.
They were needing to apply the oil to the rollers because they were starting to see some irregularities in hole size as well as some deformities to the shape of the ribs due to heat being generated during the forming process. The customer was interested in using some type of atomizing spray nozzle in the hopes that providing an atomized mist of liquid may provide for a faster evaporation of the oil so there wasn’t much residue left on the part before packaging.
After further discussing the details, they advised that they were going to have the oil in a container about 12″ below the machine but didn’t have a way to pressurize or pump the liquid to the nozzle. Once again, EXAIR has the perfect solution with our 1/4 NPT Siphon Fed Atomizing Nozzles. These nozzles are the ideal solution where pressurized liquid isn’t available as they use the compressed air to the draw the liquid into the nozzle, up to 36″ of suction height, and mix it internally to produce a mist of atomized liquid spray. For this particular application, the Model # SR1010SS was a good solution as it provides a low flow rate of only 0.8 GPH and a tight spray pattern to focus right at the rollers to avoid any waste or overspray.
EXAIR offers an extensive range of Atomizing Nozzles that can be used for light coating applications, like above, or for wider coverage areas or higher flow rates. For help selecting the best option to fit your needs, contact one of our application engineers for assistance.