NEMA/UL and IP ratings

From right to left: Small NEMA 12, Large NEMA 12, Large NEMA 4X

EXAIR manufactures Cabinet Coolers to keep your electrical components inside cool.  This will help to stop any costly shutdowns or premature electrical failures due to overheating.  The EXAIR Cabinet Cooler System is a simple device that generates cold air with no moving parts, condensers, or freon.  They are maintenance-free with a long-life cycle; and installation is quick and easy.  But when mounting the system to your electrical panel, you want to make sure that the Cabinet Cooler meets or exceeds the integrity standard for that environment.  There are standards that categorize electrical panels to protect workers, shield the environment, and contain the electrical components. 

Electrical panels come in all shapes, sizes and colors; and can be used in a variety of environments; indoor, outdoor, and even hazardous locations.  Depending on the place and setting, you will need to determine the minimum requirements for the integrity of your electrical panel.  For example, you do not want to use an “indoor only” electrical enclosure for outside areas.  Also, you would not want a standard enclosure to be used in a hazardous area, as it can be very dangerous.  The major organizations that create these electrical standards are NEMA, UL, and IP.  In this blog, I will cover these organizations and how they rate them.

NEMA, or National Electrical Manufacturer Association, and UL, or Underwriters Laboratory, are generally used in North America.  The difference between these two organizations is that the NEMA ratings are self-certifying while the UL requires testing by qualified inspectors, independent of the manufacturer, for compliance.  They use numbers and in some instances letters to indicate the type of environment that the enclosure can operate. EXAIR Cabinet Cooler Systems are UL listed; so, they have been tested and verified.  Currently, there are over 20 different NEMA/UL classifications.  Here is a description by WIKA that shows the different categories for both NEMA and IP.

IP, or Ingress Protection, is an international standard commonly used in Europe and is established by the International Electrotechnical Commission, or IEC.  This organization also allows for self-certification.  They use two digits to define levels of integrity for electrical enclosures against intrusion from foreign bodies and moisture. The first digit ranges from 1 to 6 which specifies the protection rating from solids.  The second digit, which ranges from 1 to 8, specifies the protection rating for ingress of water.  The higher the number, the better the protection.  The combination of these two numbers will give the protection level of the enclosure against dust and water.  There is an equivalence with the NEMA ratings to the IP ratings, but it is up to the preference of the user to verify the protection requirement. 

EXAIR offers three main NEMA types for our Cabinet Cooler Systems which are the most commonly found within facilities. We also offer an additional two types that are designated strictly for Hazardous Locations and are separately certified by UL to meet those standards.

NEMA 12

NEMA 12 (IP54) Cabinet Coolers are rated for dust tight and oil tight. NEMA 12 cabinet coolers are ideal for general industrial environments where no liquids or corrosives are present and are located inside.

NEMA 4

NEMA 4 (IP66) Cabinet Coolers are rated for dust tight, oil tight, splash resistant and indoor/outdoor service. These Cabinet Coolers incorporate a low-pressure relief valve to allow the internal hot air to escape as well as to close and seal when the cooler is not in operation.  This allows for this Cabinet Cooler to maintain the integrity of a NEMA 4 enclosure.

NEMA 4X

NEMA 4X (IP66) Cabinet Coolers offer the same protection as the NEMA 4 but are constructed of stainless steel for food service and corrosive environments.

HazLoc Cabinet Cooler Systems

HazLoc Cabinet Coolers are designed for hazardous locations and are mounted to NEMA 7, 8, and 9 enclosures.  EXAIR catalogs these Cabinet Coolers as NEMA 4 (IP66) or NEMA 4X (IP66) as mentioned above.  But their registration by UL classified is for Class I, Class II, and Class III hazardous areas.  The reason that they do not match the NEMA rating of the hazardous panels is because they require an X-type or Z-type purge system.  In combination, they will not sacrifice the integrity of hazardous electrical panels. 

EXAIR has Cabinet Coolers in stock with a variety of cooling capacities from 275 BTU/hr to 5,600 BTU/hr (69 Kcal/hr to 1,411 Kcal/hr).  We also offer them in 316SS, high temperature versions, and non-hazardous purge.  We do have a Cabinet Cooler System Calculator to help determine the best product for your application.  If you have any additional questions, an Application Engineer at EXAIR can assist you.   

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb

UL Certifications Explained

If a product or device carries one of these markings, it’s been evaluated for safety by top professionals in the field.

You probably walked by many items in a department store that had a UL mark, and not even noticed.   What does this mark mean?  The Underwriters Laboratories (UL) is a third-party organization that verifies that products are safe for use.  They have been around for more than 100 years, and they are very important for checking the design of electrical systems.  In order to receive the UL stamp, it has to pass stringent tests for conformance and safety, and they register the items on a database for users to review.  EXAIR uses this service for our products.  EXAIR stands behind our products with the Underwriters Laboratories recognition.  I will go over the products that EXAIR manufacturers and the type of UL marks that we have. 

There are three main types of UL marks; UL Listed, UL Recognized, and UL Listed Classified. 

UL Listed:  All EXAIR Cabinet Coolers are UL Listed!  It is important to note that EXAIR was the first to ensure that your electrical panel’s NEMA rating remained when using our Cabinet Cooler Systems.  Our products underwent numerous tests and scenarios to verify that an operator will be safe during normal operations.   The tests for the Cabinet Cooler Systems included environmental exposure for the given NEMA type along with many other tests.  When you place a Cabinet Cooler onto your electrical panel, the degree of protection is not affected.  Our Cabinet Cooler Systems come in NEMA 12, NEMA 4, and NEMA 4X.  They are designed to keep the electrical components inside cool; stopping unnecessary shutdowns from excessive heat.  With the UL listed mark, the Underwriters Laboratories have deemed these products safe for operation throughout the US and Canada per their standards.  

UL Recognized:  The Gen4 Static Eliminators and Power Supplies are UL Recognized.  UL Recognition is most often seen with components, in a form of power supplies or circuit boards, that are used to power other parts. UL Recognition ensures the safety and efficiency of machinery used by operators. In other words, it certifies that a component within a larger instrument meets UL standards.  The Gen4 Power Supplies are used to generate ions with our Gen4 Static Eliminators.  These ions will remove any type of static that can cause jams, misalignment, and harmful shocks.  We offer two types of Power Supplies, a two port and a 4 port, to operate eight different styles of Static Eliminators.  And together, you can make sure that your operators are safe when using our products to remove static nuisances.    

UL Listed Classified: The UL Classified certification means that the product has been evaluated, tested and passed the test for being safe when installed within classified areas. This includes a large range of hazardous locations which according to OSHA is defined as an explosive atmosphere due to the presence of flammable gases (Class I), combustible dusts (Class II), or ignitable fibers and flyings (Class III).  Unlike the Cabinet Coolers above, the HazLoc Cabinet Cooler went through a more stringent test to operate in all classified areas.  Used with a purge system, the HazLoc Cabinet Cooler keep the electronics from faulting due to over-temp. 

Here are our registration number with UL for you to review:

Cabinet Cooler Systems:                                        E182292

Static Neutralizing Equipment:                             E138256

Hazardous Locations Cabinet Cooler Systems:     E498880

It is widely known that machines are the lifeblood of any business. Taking steps to protect your investment and your operators that use the equipment is essential for long-term success of a company.  The UL certification will give you that peace of mind.  Lastly, since UL is a third-party service, you can be confident that the UL label is a true sign of safety and longevity within electrical systems.  If you would like to discuss more about our UL listed products for removing static or cooling electronics, an Application Engineer at EXAIR will be happy to help you. 

John Ball
Application Engineer
Email: johnball@exair.com
Twitter: @EXAIR_jb