What’s with the “S” in SCFM

So many times, when reviewing the air requirements for our products, I am met with psi. “I have 100 psi running to this Super Air Knife, but it has almost no air flow”. PSIG and SCFM work hand in hand, and both are critical in optimal performance of our products. These two measurements are related, but they are not immediate family. PSI is more about power, whereas SCFM is more about flow and consistency. When they both combine, force is the outcome. We need both PSI and SCFM to produce force and for products to perform. It seems that most have a solid grasp on PSIG, but the SCFM tends to cause some confusion. Mostly the “S” in the SCFM.

Once we redirect the conversation to SCFM, we almost always find the heart of the issue. But SCFM can be confusing and many times is mistakenly interchanged with CFM. CFM is the easiest to explain, so let’s start there.

CFM is Cubic Feet per Minute of airflow. This is exactly as it sounds, 1 CFM = 1 12″x12″x12″ box full of air moving through the product (Air Knife, Nozzle, Vortex Tube, Air Wipe and so on) per minute. To visualize this, take a look at your office (or visualize one). Let’s say it is 12x12x8 feet, like the sample to the right. That is 1152 cubic feet of air inside that office. If we used a 48″ Super Air Knife, running at 80 psig, it will consume 139.2 standard cubic feet of air per minute, or in other words, it will use all of the air in that office in 8.27 minutes. Assuming that air was not replaced, the Super Air Knife would starve and not have any airflow even though your gauge may still show 80 PSIG. So, when we break it down to this simple form and example, CFM is pretty easy to comprehend.

Now the confusing part: what is the S in SCFM? The S simply stands for Standard. I know, this is shocking, but what is “Standard”? Standard represents values that are a baseline of measurement, even though few of us reside or work in these “ideal” surroundings. Air volume can be altered by several things, the most common are atmospheric pressure, temperature, and relative humidity.

Some genius somewhere decided that the best place to measure for a Standard CFM at sea level. I imagine they chose Key West Florida, on the beach, which sits around 14.7 psia atmospheric pressure. Then, to be precise they measured this when the thermostat read 68°F, and the hygrometer showed 0% relative humidity. Outside of creating a lab with these settings, that beach, on that day, at that precise time, is where you can get a true CFM of air equal to the Standard.

To summarize the “S” or Standard conditions are 14.7 psi atmospheric pressure, 68°F, and 0% relative humidity.

Since most of us will never work in that exact environment, SCFM is “mostly” accurate. This is the reference point that we all can use, and has become the “Standard” across the globe. As you can imagine, it would be impossible for companies such as mine to publish or calculate every Actual CFM (ACFM). But we can do this…

ACFM is just what is says – the exact CFM that you will use based upon your elevation (atmospheric Pressure), your temp, and your relative humidity. I have a peer that wrote a recent blog that goes into depth on this topic as well as ACFM and ICFM (Inlet) and how to calculate each of these. You can see that blog here.

Thank you again for stopping by to find out more about the S in SCFM. If you have any questions about this, or anthing else related to our products, please do not hesitate to reach out.

Thank you for stopping by,

Brian Wages

Application Engineer

EXAIR Corporation
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Cover photo by PIRO4D, and licensed by Pixabay

Webinar Replay: SCFM, ACFM, ICFM, CFM – Why So Many Terms For Air Flows?

EXAIR’s latest addition to the Fall Webinar series was a discussion on the topic of volumetric air flow terms: SCFM, ACFM, ICFM, and CFM. In the compressed air world, these terms are used often to quantify the performance of a compressor or the point-of-use equipment on the supply side of your system. Since conditions will vary from one site location to another, it’s important that we understand how certain variables can change the performance of your system. The webinar is available to view on demand on the EXAIR.com.

The term SCFM (Standard Cubic Feet Per Minute) is used to allow us to make an apples to apples comparison across different equipment. The performance is rate at a set of “standard” conditions to remove any potential variables from the equation. CAGI, or the Compressed Air and Gas Institute, uses the standard conditions of: 14.5 psia, 0% relative humidity (RH), and 68°F. This allows us to compare different devices without needing to make any sort of adjustments.

Variables such as elevation (barometric pressure), relative humidity, and temperature all change the performance and must be considered.

With elevation, we’re looking at the atmospheric or barometric pressure at the location of operation. One way to illustrate this to consider a balloon. If you inflated a balloon at sea-level, or 14.5 psia, then carry that same balloon up to the top of Mt. Everest what would happen? Using Boyle’s Law (P1 x V1 = P2 x V2), we’re able to calculate the exact volume of the balloon. At the peak of Mt. Everest, pressure is significantly lower at roughly 4.5 psi. The balloon when taken to the peak at 4.5 psi would become 3.2x it’s original size as the pressure acting on the outside of the balloon decreases.

Relative humidity tells us how much moisture content is contained within a specific volume of air. Water molecules cannot be compressed, so when the air is compressed this water takes up the same volume. The water condenses in the inter-coolers and after-coolers or is removed via drains and dryers downstream. So, 1 cubic foot of air coming into the compressor weigh more than 1 cubic foot of air out due to this water vapor loss.

As temperature increases, so does air pressure as the molecules in the air speed up and come into contact with one another and the walls of its container at a more rapid pace. Air can also hold a greater volume of moisture at higher temperatures. So, the balance between RH and temperature is an important consideration when determining actual performance, or ACFM.

In the webinar, we walked through two different examples to highlight the changes in these variables and how it impacts the performance of a compressed air system. If you were unable to attend live, the webinar is available to view on demand on the EXAIR website. We have this latest webinar posted there on the website along with all prior webinars as well! There, we talk about topics ranging from compressed air system optimization, static electricity, OSHA Compliance, and more! Check out the available webinars on the Resources tab of the EXAIR.com page today for all the knowledge you’ll need about your compressed air system and processes.

Tyler Daniel, CCASS

Application Engineer

E-mail: TylerDaniel@EXAIR.com

Twitter: @EXAIR_TD