Compressed air systems will contain contaminants that can lead to issues and increased costs through contamination of product, damage to the air operated devices, and air line clogging and restriction. Proper air preparation is critical to optimizing performance throughout the plant operations.
Because there are different types of contaminants, including solid particles, liquid water, and vapors of water and oil, there are different methods of filtration, each best suited for maximum efficiency in contaminant removal.
Particulate Filters – The compressed air flows from outside to inside of the filter element. The compressed air first passes through a baffle arrangement which causes centrifugal separation of the largest particles and liquid drops (but not liquid vapors), and then the air passes through the filter element. The filter element is usually a sintered material such as bronze. The filter elements are inexpensive and easy to replace. Filtration down to 40-5 micron is possible.
Coalescing Filters – This type operates differently from the particulate type. The compressed air flows from inside to outside through a coalescing media. The very fine water and oil aerosols come into contact with fibers in the filter media, and as they collect, they coalesce (combine) to form larger droplets towards the outside of the filter element. When the droplet size is enough the drops fall off and collect at the bottom of the filter housing. The filter element is typically made up of some type glass fibers. The coalescing filter elements are also relatively inexpensive and easy to replace. Filtration down to 0.01 micron at 99.999% efficiency is possible.
Adsorption Filters – In this type of filtration, activated carbon is typically used, and the finest oil vapors, hydrocarbon residues, and odors can be be removed. The mechanism of filtration is that the molecules of the gas or liquid adhere to the surface of the activated carbon. This is usually the final stage of filtration, and is only required for certain applications where the product would be affected such as blow molding or food processing.
When you work with us in selecting an EXAIR product, such as a Super Air Knife, Super Air Amplifier, or Vortex Tube, your application engineer can recommend the appropriate type of filtration needed to keep the EXAIR product operating at maximum efficiency with minimal disruption due to contaminant build up and unnecessary cleaning.
If you have questions regarding compressed air filtration or any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.