If you have ever walked into a manufacturing facility and heard the hiss or even worse the banshee scream of compressed air being exhausted to ambient, whether it be from a cylinder discharge, a timed drain going off, or a bypass valve being activated, they all could be hushed with a muffler. A muffler for compressed air comes in several shapes and sizes. EXAIR offers four separate types from stock to help attenuate the noise disruption within your facility.
The OSHA standard for allowable noise exposure is 29 CFR-1910.95(a) and outlines the number of hours per day any individual can be exposed to a particular noise level. These noise levels are expressed in decibels (dbA).
The first type I would like to showcase are the Reclassifying Mufflers. These are ideal for cylinder exhausts or valves which commonly contain an oil mist within the air stream which can easily contaminate the surrounding area. The patented design of the removable element separates oil from the exhausted air so virtually no atomized oil is released into the environment. They also attenuate the exhaust noise level up to 35 decibels. The filter element helps the exhaust to meet the OSHA Standard 29 CFR 1910.1000, a worker’s cumulative exposure to oil mist must not exceed 5 mg/m³ by volume in any eight hour shift of a forty hour work week.
The chart below helps to properly size the Reclassifying Muffler for a pneumatic cylinder. One key to proper installation of these mufflers is they must be installed vertically in order to properly trap and drain the oil.
The next type of muffler to discuss are the Sintered Bronze Mufflers that are offered in ten different sizes. These are an excellent low cost solution which easily install into new or existing ports. Each size is designed to provide minimal back pressure and restriction for the individual port size. The quick pick chart below helps to easily select the correct size for attenuating the exhaust of a pneumatic cylinder. One key difference between these and the Reclassifying Mufflers is, these do not have to be oriented vertically as they do not collect the oil out of the exhaust air.
If the process air needs to be directed or plumbed away from the operator then the Straight Through Mufflers are the ideal selection as they offer an NPT threaded inlet and exhaust. They are available in three standard NPT sizes from stock. These mufflers can be installed in any orientation and work well with our Vortex Tubes to help pass the cold air through while lowering the operating sound level of the tube. The average noise reduction of the Straight-Through Mufflers is 20 dB. This can easily reduce the noise level of an operation to below the OSHA standard requiring hearing protection for operators in the area.
The final option for mufflers from EXAIR are the Heavy Duty Mufflers. These are available in two sizes from stock and are constructed of corrosion-resistant aluminum with a stainless steel internal screen. These can be installed in any orientation and are ideal for protecting exhaust ports from contaminants that may clog or damage the device they are attached to. The typical noise reduction from installation is 14 dB with these mufflers.
These are available in two sizes from stock and are constructed of corrosion-resistant aluminum with a stainless steel internal screen. These can be installed in any orientation and are ideal for protecting exhaust ports from contaminants that may clog or damage the device they are attached to. The typical noise reduction from installation is 14 dB with these mufflers.
To summarize, EXAIR offers a multitude of options when it comes to lowering sound levels in operation areas that are caused by exhausted compressed air. Each of the mufflers discussed above are shipped same day from stock to meet your immediate need. If you are unsure of which muffler to use for your application, feel free to contact an Application Engineer.