EXAIR Case Study Library: Help Me Help You

EXAIR Corporation has a broad range of resources to aid in the selection of the right product for the right application:

If you’re a regular reader of EXAIR blogs, you’ve seen a number of “brags” on the successful implementation of just about all of our products. Another “more” part of our website is Applications, where you’ll find WAY more brief summaries of EXAIR Intelligent Compressed Air Product successes than we can fit in our catalog. These come from conversations, emails, and oftentimes shared photos or videos between EXAIR Application Engineers and our customers. We get to write those up as examples of our products making things better. On the occasions where the customer is willing to work with us to quantify how MUCH better our products have made things, we’re able to do a Case Study. A typical Case Study involves collection of “before/after” data, quantifying the benefits of using EXAIR products. This can include, but is not necessarily limited to :

  • Compressed air consumption
  • Noise level
  • Safety (OSHA compliance)
  • Performance improvements
  • Product durability/longevity

At last count, there are over forty entries in our Case Study Library. You can search these by Product, or by Application…depending on what, specifically, you’d like to know. Registration (free and easy) is required to access our Case Studies…if you’re already registered & signed in, you can read the details on any of them. For your immediate viewing, though, here are the pertinent details on just a few:

“Before/After” photos of this efficient and quiet upgrade.
  • More durable and efficient Safety Air Guns: This customer’s main concern was the durability of the air gun they were using. This was a situation where they sent one in for Efficiency Lab testing (that’s one of the ways we can help collect “before” data for a Case Study). I did this one, and the customer’s air gun’s trigger BROKE WHILE I WAS TESTING IT. In addition to providing a more durable product (a Model 1310 Heavy Duty Safety Air Gun, specifically), it also reduced the compressed air consumption from 63.5 SCFM to 14 SCFM, and the sound level dropped from 89.9dBA to just 74dBA.
EXAIR Safety Air Guns: rugged construction, quiet & efficient performance.
Static charge from simple contact between this injection molded plastic part & the mold caused defects in a subsequent metallic coating process (left,) which were eliminated after an EXAIR Super Ion Air Knife was installed (right.)

So, back to the title of this blog…how can you “help me help you” with a Case Study? Let’s start with that 2nd part. Upon successful completion of a Case Study, I can “help you” with a credit on the order you placed for the EXAIR product(s) that replaced what you were using before, or a discount on a subsequent order…if, for example you got a Super Ion Air Knife to try out on one of your headlight making machines, and it worked so good you want to put them on the other nine machines (true story).

The “help me” part is pretty easy too. If you have instrumentation (air flow meters, sound level meters, etc.) to gather the “before” data, we can use that for the Case Study. If you don’t, we do. You can send the subject devices in for Efficiency Lab testing…our engineering staff will use calibrated test equipment to work up a detailed performance profile on what you send in. It’s a free service we offer to anyone who wants this data, in fact, and Efficiency Lab testing has no effect on the credits or discounts we offer for participation in a Case Study.

I also “help you” (and “help me”) by keeping your name, and your company’s name, off the Case Study. That way, if your process or product is proprietary in nature, we don’t risk sharing your hard earned success with your competition. We also don’t run afoul of the authorities, like this one last Case Study I’m going to share, where a machine shop was blowing off parts they make for the military that are classified in nature. They had crimped copper tubing pointed at the cutting tool, and it worked…it was just loud and wasteful. They zipped the crimped ends off and installed Model 1100 Super Air Nozzles with a simple compression fitting. Had the photo below shown the machined part in the lathe chuck, “we’re ALL going to prison” according to the customer:

One well-cropped photo made for a great Case Study, and nobody had to go to prison. THAT was a good deal.

This one, by the way, saved 2.7 SCFM per nozzle (over $840.00 a year in compressed air savings), and reduced the sound level from 96dBA to only 76dBA.

EXAIR Intelligent Compressed Air Products have been making things better for compressed air users for almost forty years. If you’d like to find out how MUCH better we can make things for you, give me a call.

Russ Bowman, CCASS

Application Engineer
EXAIR Corporation
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