Feeling Exhausted?

Our current calendar.

The school year has started here in Cincinnati. For some families, it’s the very first year in the school system; for others, it’s the last. Every year in between brings its own mix of emotions. Personally, I look forward to the sports and events, watching the camaraderie grow between my daughters, their friends, and their teams.

This year, we have a 10th, 7th, and 5th grader. One is about to get her learner’s permit, one is trying out for school volleyball, and one is in her final year of elementary. It feels like a big year all around. The pace of activities has been so fast that it’s hard to fully process what’s happening—and that same thing can easily happen in our work lives.

At home, my wife and I often feel like we’re treading water, bouncing from one thing to the next. We use downtime not just to catch our breath, but also to talk through what’s working, what’s not, and how to prepare better for the weeks ahead. When we skip those conversations, tension builds, and we end up storming as a team. The same holds true in a production environment: without regular evaluation and planning, the whole system suffers.

In manufacturing, output rarely stops. Even when a sector halts for a planned shutdown, the project list is carefully managed to minimize disruption. The focus is always on keeping production moving—whether that means picking up speed, adding shifts, or running longer hours. But smooth production depends on proactive planning.

Take compressed air systems as an example. A simple habit like measuring pressure drop across filters can prevent costly downtime. By installing pipe tees and pressure gauges upstream and downstream of filters, you can monitor performance. Once the differential hits 5 psig, it’s time to plan for an element replacement. Adding this to a maintenance schedule and aligning it with your purchasing cycle turns an unexpected expense into a controlled, predictable one.

Pressure gauges and filters with indicators are both great options for monitoring filter performance.

Just like meal prep and calendar reviews keep our family life running more smoothly, preventive maintenance and equipment monitoring keep production lines efficient. For parents entering the whirlwind of school activities—hang in there. Build a community with the other parents around you. It truly takes a village, just like it takes every department working together to deliver a finished product.

Brian Farno, MBA – CCASS Application Engineer

BrianFarno@EXAIR.com
@EXAIR_BF

Clean Up Clean Up… Everybody Do Your Part

Okay, if the title doesn’t get the song stuck in your head, maybe the YouTube video will. Whenever our kids were younger, my wife and I would start to sing this song when the kids didn’t want to help clean up, and then we would just be singing and trying to get them to clean up with the words. Eventually, they would help…

1 – Clean Up – Barney

So what does this have to do with industrial compressed air? Well, the compressed air system generally starts in a remote corner or location in the facility that not many people venture to. It is often where there is minimal routine cleaning that can directly impact the well-being of the air compressors for a facility.

We’ve blogged about this many times on critical ways to improve your compressed air system, and we often touch on ensuring you have clean compressed air. That all starts with the room or areas the compressors are housed in. If you keep the area clean and keep the air exchanging there, then the compressor has clean, fresh air to entrain and begin the compression process. If your compressor condensate drain just goes into a puddle and oil dry gets thrown on top of it, then that dust and debris all begin to become airborne over time. That gets entrained into the intake and not to mention the smell and biomass that begins to generate is rather foul. If oil or some other lubricant gets spilled and not cleaned up when it happens, then when a real leak develops on the compressor it can’t be found because the area is already covered in oil and grime that never gets cleaned.

The notorious “Compressor Closet” that never gets opened in a small shop.

When trying to perform preventative maintenance and the area is littered with debris, oil dry, unused parts, and dimly lit, you can’t easily see or find all the maintenance points on the equipment and will often spend more time trying to clean the area up than the actual maintenance takes. Adding a cleaning process to the weekly routine of the area is one of the best things that can be done for the compressor room/area. It makes operators more aware of where the compressed air is coming from and should anything not look right, it makes it easier to see and report.

If you would like to talk about other key components to optimizing your compressed air system, contact an Application Engineer today.

Brian Farno, Application Engineer