Acronyms & Horses On the Hill

I’ve discussed how I volunteer in previous blogs. Sometimes it is during work hours, others, it is outside and on the weekends. The men’s group that I am part of at church has a smaller offshoot that goes out into our community and helps however possible. The name of our group is B4. It stands for Barbecue, Beer, Bible and Brotherhood. Four things most men appreciate, and again we call it B4 for short. My nerd-self argues it should be B 4. One of the projects we just wrapped up in our local community was for an organization called BLOC at their HOH facility. More acronyms. The HOH stands for Horses On the Hill and is a horse farm that is in an urban setting. This has working gardens that they sell fruit and vegetables to the community from, as well as a working horse farm where members learn how to care for the animals and ride, as well as work on some of their own items. While this blog isn’t about horse farms, it is about acronyms and how they can easily get thrown around when dealing with compressed air and air compressors. The picture is from our last day working there when we were wrapping up some trim work and watching a storm roll in. (Now tell me you’re from the MidWest with a single picture. )

Acronyms are something that comes with almost any field of study or professional position. Professionals everywhere love to use them and many even use them with redundant words. In my previous life, I took care of MSDS for the shop I worked in. What is MSDS? Material Safety Data Sheet is what it stands for, and any chemical should have one of these to accompany it in order to know how to handle the chemical safely. Even something like a window cleaner has one. It’s very easy to ask for an MSDS Sheet on a chemical, see that redundant word there? Times have changed, and now they are known as SDS, Safety Data Sheets. Still the same premise and still just as valuable when trying to be safe. When it comes to efficiency, though, acronyms used with redundant words are just not as efficient. You know that EXAIR is all about efficiency, and we deal with quite a few acronyms, so let’s talk about how we can ensure efficiency and lack of redundancy can be used when dealing with some of our acronyms.

CFM is the most basic one out of the bunch. It stands for Cubic Feet per Minute, and it is a unit of flow over time. This flow rate is generally used when dealing with gases, hence why we use it when talking about airflow, and really plays into many aspects of our products as well as the compressed air system in a facility. The metric equivalent is often M3/min. which, for an engineer-minded person, is easier to decipher, which doesn’t help a lot. It stands for Cubic Meters per Minute and is used by everyone else in the world outside the US. Both of these units of measure are thrown around a lot in the industry though, when a different unit is actually needed in order to meet the information needed.

CFM (M3/min.) is often stated when someone may actually be looking for SCFM, which is Standard Cubic Feet per Minute. This can also be a confusing unit, as the unit revolves around a reference point in order to be able to adapt it to your point of use conditions. We use a “Standard” condition that is accepted in the industry and that is 14.5 PSIA at 69° F and 0% RH. The Ideal Gas Law is used quite a bit to help determine how the RH, temperature, and pressure all affect the volume of the gas in question.

The least used version is ACFM, which is Actual Cubic Feet per Minute and is the ACTUAL flow rate under the conditions at the point of use. If we look at the horse farm mentioned above, on that day our relative humidity was through the roof while the temperature was low, so our volume would be impacted. While you believe this may be what you need more, generally it all has to be taken to standard conditions in order to calculate across different items anyway.

The newest of the acronyms is ICFM which is based around the Inlet Cubic Feet per Minute for the air’s conditions prior to entering the compressor at all. This, again, has to do with ACFM because it is at a specific pressure, relative humidity, and temperature.

The largest benefit to discussing consumption or flow rates with any Application Engineer at EXAIR is that we know the math behind converting each of these units of measure and can often get you the information you need right then and there as you talk with us. If you have some acronym fatigue from not knowing which to use, or you are trying to determine what the “Actual” output of your compressor is, contact one of our team members today.

Brian Farno, MBA – CCASS
National Business Development Manager

BrianFarno@EXAIR.com
@EXAIR_BF

EXAIR Founder’s Day 2024

EXAIR celebrates Founder’s Day each year on February 22nd (or the closest working day) in order to commemorate the birthday of our founder, Roy Sweeney.  He founded the company in 1983 and drove EXAIR to become the strong, successful and innovative company that it has over the years.  Roy led EXAIR for 33 years.  Today would have been his 90th birthday. It’s hard to believe that he’s been gone for almost eight years, but his commitment to helping others lives on through all of us.

We make this day a celebration and a day to mark our ongoing commitment to the service of others, in keeping with the values that Roy and his wife Jackie felt (and feel) very strongly about.  They both worked hard to support many social causes and events here in Cincinnati and set a great example of what being engaged in your community looks like. We continue to look outside our company, outside ourselves and outside our immediate surroundings, to do what we can to improve the world around us.  And we urge others to do the same.

This year, we have selected these organizations to receive donations as part of our Founder’s Day celebration:

DAV
Supporting disabled American veterans and their families.

Freestore Foodbank
Supplies 33 million meals per year to those in need.

Lighthouse Youth and Family Services
Supporting their Safe and Supported program for LGBTQ youth

Cincinnati Works
Partners with all willing and capable people living in poverty to assist them in advancing to economic self-sufficiency through employment.

Wave Pool
Wave Pool is a contemporary art fulfillment center where experimental art connects the community and creates change.

Bethany House
Helps homeless and at-risk families with solutions to achieve housing stability and long-term self-sufficiency.

To further encourage ourselves to participate and engage with our communities, EXAIR has also established an Employee Volunteer Program that enables every full-time employee with at least 90 days of service to volunteer with organizations of their choice during the normal work week with full pay by EXAIR.  We urge everyone to work collectively with organizations in our community to improve the lives of those in need.

As we celebrate Founder’s Day today, we wish Roy a happy birthday.  We miss him.  We remember what he and Jackie did (and do) for all of us and for countless others.  And we pledge to continue his commitment to helping those who need it.

Happy Founder’s Day 2024 from everyone at EXAIR!

Kirk Edwards
President
EXAIR

Volunteering Meets Engineering

We’ve shared our experiences of how EXAIR gives each employee the chance to volunteer at an organization they feel close to for an entire workday. This is a great benefit here as we get to see where each person’s interests and passions align and it sometimes gets groups of us out to spend time together doing good for others. While I’ve already used my day for the year by judging my alma maters Senior Design Tech Expo and seeing what the next generation of engineers has to offer, today I have the joy of going even further into the future generations and showcasing some garage engineering of how airflow works.

Today, I am going to be going to a Junior High School, not just any but the one my oldest attends. My best friend and I will be volunteering for their Color Run event which is a fundraiser they put on to end the year. They take a dyed powder and throw it into the air as contestants run around a field and complete various obstacles. At one of the meetings for the event, they were discussing how they went through an excessive amount of dye powder last year. They also mentioned how it didn’t work best as they had filled squeeze bottles that you would see in a restaurant with the powder to disperse as the kids come by. Well, here in Cincinnati it gets to be rather humid this time of year, so dry powder, mixed with humid air, and compression of being squeezed to disperse resulted in lots of clumping and eventually just handfuls of dye powder being dumped on kids. It also doesn’t give the big plume that they want.

1 – The Color Run, Grand Prix Edition (Melbourne 2014)

My friend and I have built a name for ourselves in the PTA as THE DADs. at the meeting, the PTA members looked at my wife who was attending, and asked if she could get THE DADs to show up for this event. Sure enough, there is no better reason to take some time off work than to douse your kid in colored powder, so we were hooked, and then the question came of, can they make this setup better. So the news came to us and we evaluated the old method. The system was simply not adapted to the scale they needed and moisture as well as the fact that some powders brick/cake when compressed wasn’t thought of. So we started brainstorming and our first thought was to take my generator and air compressor from the garage and connect a small Line Vac or even Super Air Amplifier to disperse the powder as we drop it into the entrained airflow. This setup would work, we simply don’t have the time and my generator is so loud the kids would need hearing protection. So then we looked at what we do have. I have a throw bag launcher that was constructed of an old CO2 tank and spring-loaded ball valve to get a weighted bag with a line into trees to help tie off for limb work. That is a single-shot kind of deal though, and we would be like a revolutionary war-fighter on the front line with the kids being the guerilla-like forces that don’t comply with the face-to-face combat style. So that’s out. Next, we laid out what we needed. It’s pretty simple, a large volume of air and a way to put the powder into the airflow.

Well, we both have leaf blowers, they provide a lot of air, but it is a constant flow and you can’t restrict it too much. So what can we do with a large volume of flow? Well, I happen to have a good number of PVC fittings from projects. So a good wye fitting and the leaf blower with continuous flow starts to look like a siphon-fed blow gun.

See the large volume of air will blow across the bottom of the wye fitting which will generate a low pressure on the extra leg of the wye. This gives us a draw of ambient air or in this case, an inlet port for the powder. Then the air and powder mix in the last bit of the discharge tube and voila, a plume of powder in whatever color we have on hand is created! Since I don’t have a good picture of our setup, here’s a video that helps validate our thoughts.

1 – Airbrush Inspired Leaf Blower Ball Shooter

One of the hardest things we had to do is to account for the flow of air being constant since a leaf blower that is powered does not have a quick on-off. This is one of the main benefits of using compressed air in a scenario like this, you can quickly turn it on and off to get rapid movement of air. Blowers tend to take time to spool up, like a gas leaf blower, and they don’t do well with restriction which is why some of these ball launcher designs blow the balls back up the feed tube, restriction of the barrel diameter.

While I didn’t get to use compressed air for this, I still got to use the principles that I have learned through my years here at EXAIR, and I’ll try to tweet out some images of our color plumes when I get a chance so follow my Twitter feed as well, @EXAIR_BF.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

1 – Chris Phutully from Australia, CC BY 2.0 https://creativecommons.org/licenses/by/2.0, via Wikimedia Commons

2 – Keith’s Test Garage, Airbrush Inspired Leav Blower Ball Shooter – retrieved from https://www.youtube.com/watch?v=oz1T70IjG4k

EXAIR Founder’s Day 2021

EXAIR celebrates Founder’s Day each year on February 22nd (or the closest working day) in order to commemorate the birthday of our founder, Roy Sweeney.  He founded the company in 1983 and drove EXAIR to become the strong, successful and innovative company that it has over the years.  Roy led EXAIR for 33 years.  Today would have been his 87th birthday.

We choose to make this day a celebration and a day to mark our ongoing commitment to the service of others in keeping with the values that Roy and his wife Jackie felt (and feel) very strongly about.  We continue to look outside our company, outside ourselves and outside our immediate surroundings to do what we can to improve the world around us.

This marks our 5th Founder’s Day.  Over the past four years, we have supported a total of 21 different charities with direct, substantial donations as part of our commitment to organizations that are making a difference right here in our area.  This year, we have chosen to further deepen our commitment by contributing to all 21 organizations that we have supported in past years:

  • Freestore Foodbank
    Supplies 33 million meals per year to those in need
    https://freestorefoodbank.org/
  • Lighthouse Youth and Family Services
    Supporting their Safe and Supported program for LGBTQ youth
    https://www.lys.org/safeandsupported/
  • DAV
    Supporting disabled American veterans and their families
    https://www.dav.org/
  • Arts Wave
    Funds and supports 100+ arts projects and organizations through impact-based grants
    https://www.artswave.org/
  • Cincinnati Works
    Partners with all willing and capable people living in poverty to assist them in advancing to economic self-sufficiency through employment
    https://cincinnatiworks.org/
  • Habitat for Humanity Greater Cincinnati
    Helps eliminate substandard housing locally and globally by building and renovating decent, affordable homes to sell to low-income first-time homebuyers.
    https://www.habitatcincinnati.org/
  • Matthew 25: Ministries
    Provides humanitarian aid and disaster relief along with partners in the Greater Cincinnati area, across the US and in more than 60 countries
    https://m25m.org/
  • SPCA Cincinnati
    Offers programs including animal adoptions, animal cruelty investigations, spaying and neutering shelter animals, companion animal and wildlife rescue
    https://spcacincinnati.org/
  • Tender Mercies
    Transforms the lives of homeless adults with mental illness by providing security, dignity, and community in a place they call home
    https://www.tendermerciesinc.org/
  • Bethany House
    Helps homeless and at-risk families with solutions to achieve housing stability and long-term self-sufficiency
    https://bethanyhouseservices.org/
  • Women’s Crisis Center
    Supporting victims of domestic violence, sexual assault and sexual abuse
    https://www.wccky.org/
  • Dragonfly Foundation
    Supporting pediatric cancer patients and their families
    www.dragonfly.org
  • Master Provisions
    Supporting those in need with food, clothing and other items in the Greater Cincinnati area and abroad through mission trips
    www.masterprovisons.org
  • Cincinnati Youth Collaborative
    Supporting vulnerable children and young adults to overcome obstacles and succeed in education, career, and life
    www.cycyouth.org
  • Ronald McDonald House of Greater Cincinnati
    Cincinnati’s Ronald McDonald House provides a home for critically ill children and their families while they get the life-saving medical care they need
    www.rmhcincinnati.org
  • Women Helping Women
    Prevents gender-based violence and provides evidence-based prevention and expert crisis intervention and support services for survivors of dating violence, sexual violence, domestic violence and stalking 
    www.womenhelpingwomen.org
  • Elementz
    Elementz is an urban oasis of hope and a catalyst of change for Cincinnati’s inner-city youth. This Urban Arts Center fosters talent, ignites potential and inspires possibilities.
    www.elementz.org
  • Special Olympics Ohio
    Special Olympics Ohio is part of the global inclusion movement using sports, health education, and leadership programs to empower people with intellectual disabilities. 
    www.sooh.org
  • Cincinnati Symphony Orchestra
    The CSO is situated in the heart of Cincinnati and is contributing at every level to serving our community and elevating Cincinnati’s vibrant cultural scene.
    www.cincinnatisymphony.org
  • MusiCorps
    MusiCorps is a conservatory-level music rehabilitation program that helps wounded warriors play music and recover their lives.
    www.musicorps.net

EXAIR also established an Employee Volunteer Program in 2018 that enables every full-time employee with at least 90 days of service to volunteer with organizations of their choice during the normal work week with full pay by EXAIR.  The COVID pandemic has impacted our ability to volunteer with outside organizations for nearly a year.  We look forward to better days when we can collectively work with organizations in our community to improve the lives of those in need.

So, as we celebrate Founder’s Day today, we wish Roy a happy birthday.  We miss having him here.  We remember what he did for all of us and for countless others.  And we pledge to continue his commitment to helping those who need it.

Happy Founder’s Day 2021 from everyone at EXAIR!

Bryan Peters
President
EXAIR Corporation