EXAIR Standard Air Knife: Engineered For Performance

In 1983, EXAIR Corporation was founded with the goal of engineering & manufacturing quiet, safe, and efficient compressed air products for industry.  By 1988, the EXAIR-Knife (now known as the Standard Air Knife) was quickly becoming the preferred choice for replacing loud and inefficient drilled pipes, long nozzle manifolds…anywhere an even, high velocity curtain of air was required.

The EXAIR Standard Air Knife’s design takes advantage of a fascinating principle of fluidics to achieve quiet and efficient operation: the Coanda Effect, which is the tendency of a fluid jet to stay attached to a convex surface.  If you want to see it for yourself, hold the back of a spoon, handle up, under the kitchen faucet.  Those who haven’t seen it before may assume that gravity will take over and the water will fall from the bottom of the spoon’s ‘bowl’ – but it doesn’t:

Likewise, the air flow (which is just another example of a fluid jet) exiting the Standard Air Knife’s shim gap follows a convex surface (which we call the “Coanda profile”) causing it to entrain large amounts of air from the surrounding environment:

Compressed air flows through the inlet (1) to the Standard Air Knife, into the internal plenum. It then discharges through a thin gap (2), adhering to the Coanda profile (3) which directs it down the face of the Air Knife. The precision engineered & finished surfaces optimize entrainment of air (4) from the surrounding environment.

This entrainment does two things for us:

  • First, because we’ve engineered the design for maximum entrainment, it’s very efficient – creating a high flow rate, while minimizing air consumption.  In the case of the Standard Air Knife, the entrainment ratio is 30:1.
  • Secondly, this entrainment forms an attenuating boundary layer for the air flow, resulting in a high velocity, high volume airflow that is also incredibly quiet.

The EXAIR Standard Air Knife comes in lengths from 3″ to 48″, and in aluminum or 303SS construction.  All sizes, in both materials, are on the shelf and available for immediate shipment.  For most applications, we recommend the Kit, which includes a Shim Set (to make gross changes to flow & force,) an Automatic Drain Filter Separator (keeps the air clean & moisture free,) and a Pressure Regulator (to dial in the performance.)  Deluxe Kits add our Universal Air Knife Mounting System and EFC Electronic Flow Control.

(From left to right) Aluminum Standard Air Knife Kit, SS Standard Air Knife Kit, Deluxe Aluminum Standard Air Knife Kit, Deluxe SS Standard Air Knife Kit.

If you need a hard hitting curtain of air for blow off, drying, cleaning, cooling, environmental separation, etc., the EXAIR Standard Air Knife is an easy and economical solution.  If you’d like to discuss your application and/or product selection, give me a call.

Russ Bowman

Application Engineer
EXAIR Corporation
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