A textbook application for vacuum generators is the ‘pick and place’ function. With ever increasing automation and robotic cells, more and more opportunities present themselves to utilize the E-Vac Vacuum Generator as a part of the system to ‘pick up’ an object and ‘place’ it in a new position. But the E-Vac’s can be used for many more types of applications.
Another popular usage is to hold something in place. One of our customers uses an array of Adjustable E-Vacs to pull a vacuum and hold down various sizes of Styrofoam sheets during a machining operation. The previous system was a 1 hp blower type, and did not offer any flexibility for handling different size sheets. Sheets would slip and produce off quality results. After installing the new design, the system was able to handle any size sheet, and scrap levels went down dramatically.
A unique implication that was solved with an E-Vac was to deflate sporting balls. The customer printed custom logos, and preferred the items to be flat for the printing operation. Using a commercial grade electric shop vac didn’t completely deflate the balls, and motors burned out often. Using a low vacuum In-Line E-Vac with a quiet Straight Through Muffler, the customer can now quickly and quietly, fully deflate the balls.
Another popular use for the E-Vac is to pull a vacuum for drawing up liquids or gases. A customer that manufactures automotive seats was having issues with the process, where the expanding foam was producing a gas, and the gas would produce pockets and voids in the foam after setting. The customer used a model 800017 In-Line E-Vac to create a vacuum inside the mold and draw off the gas, eliminating the pockets and the voids in the final product.
Lastly, as I am big fan of recycling, anything and everything, we worked with a customer that recycles the old CRT style of computer monitor (remember those?) The housing would be sawed in half, so that access to the internal components could be made. Because of the variability in the size and shape of the monitors, the customer was using an adjustable chuck system, which took time to set-up for every monitor, each being a bit different. To speed up the process, an EXAIR In-Line E-Vac and 5″ Suction Cup was implemented, and the monitor held in place by the screen, which was was very consistent in shape from monitor to monitor. This change reduced the set-up time required.
These and other Applications for the E-VACs and all other EXAIR products can be found on the EXAIR website on the Products page, under the Related Info section toward the bottom of each page.
If you have questions regarding E-Vac Vacuum Generators or any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.