Compressed air isn’t called manufacturing’s “Fourth Utility” (the first three being electricity, water, and natural gas) for nothing. Pneumatic tools are popular because they’re often so much lighter than their electric counterparts. Compressed air can be stored in receiver tanks for use when other power supplies are unavailable or not feasible. Many compressed air operated products can be made to withstand environmental factors (high/low temperature, corrosive elements, atmospheric dust, oil, other contaminants, etc.,) that would make electric devices very expensive, unwieldy, or impractical.
One of the most valuable considerations, though, is that your compressed air system is, by and large, under your control. The type and capacity of your air compressor can be determined by your specific operational needs. The header pressure in your supply lines is based on the applications that your air-operated devices are used for. And the performance & lifespan of every single component in your compressed air system is determined by the care you take in maintaining it.
I covered the importance of compressed air system maintenance in a blog a while back…today, I want to focus on clean air. And, like the title (hopefully) makes you think, it’s a REALLY big deal. Consider the effects of the following:
Debris: solid particulates can enter your air system through the compressor intake, during maintenance, or if lines are undone and remade. If you have moisture in your air (more on that in a minute,) that can promote corrosion inside your pipes, and rust can flake off in there. Almost all of your air operated products have moving parts, tight passages, or both…debris is just plain bad for them. And if you use air for blow off (cleaning, drying, etc.,) keep in mind that anything in your compressed air system will almost certainly get on your product.
Your compressed air system may be equipped with a main filter at the compressor discharge. This is fine, but since there is indeed potential for downstream ingress (as mentioned above,) point-of-use filtration is good engineering practice. EXAIR recommends particulate filtration to 5 microns for most of our products.
Water: moisture is almost always a product of condensation, but it can also be introduced through faulty maintenance, or by failure of the compressor’s drying or cooling systems. Any way it happens, it’s also easy to combat with point-of-use filtration.
EXAIR includes an Automatic Drain Filter Separator in our product kits to address both of these concerns. A particulate filter element traps solids, and a centrifugal element “spins” any moisture out, collecting it in the bowl, which is periodically drained (automatically, as the name implies) by a float.
Oil: many pneumatic tools require oil for proper operation, so, instead of removing it, there’s going to be a dedicated lubricator, putting oil in the air on purpose. Optimally, this will be as close to the tool as possible, because not all of your compressed air loads need oil…especially your blow offs. If, however, a blow off device is installed downstream of a lubricator (perhaps due to convenience or necessity,) you’ll want to do something about that oil. Remember, anything in your system will get blown onto your product.
If this is the case, or you just want to have the cleanest air possible (keep in mind there is no downside to that,) consider an EXAIR Oil Removal Filter. They come in a range of capacities, up to 310 SCFM (8,773 SLPM,) and the coalescing element also offers additional particulate filtration to 0.03 microns.
In closing, here’s a video that shows you, up close and personal, the difference that proper filtration can make:
If you’d like to discuss or debate (spoiler alert: I’ll win) the importance of clean air, and how EXAIR can help, give me a call.