Protecting Employees With PPE vs. Engineered Controls and Substitution

PPE has been a hot topic and new buzzword for a lot of people and throughout many industries over the past 6 months, and rightfully so. When you look at manufacturing though, PPE has been a buzzword for decades. We continue to evolve processes, equipment, and wearables to ensure the safety of operators.  It all boils down to the fact that PPE and the equipment have to be used, and used appropriately in order to be effective.

When reviewing the CDC’s guides for Hierarchy of Controls the least effective method to protect workers is PPE that they must implement and wear/use properly. The fact is, PPE is one of the cheaper entry levels to get to safe working conditions upfront. However, the cost of ownership can quickly surpass more effective methods of providing safe conditions for operators, such as installation of engineered controls or even substituting the hazard w/ engineered solutions.

CDC’s Hierarchy of Controls

 

So what exactly does that mean to the people on the shop floor? Rather than having to grab a set of pinch and roll earplugs every day on the way through the breezeway to get to the production line, permanently installing quiet products like Super Air Nozzles or Super Air Knives in place of open-ended pipes and drilled pipe blowoffs could eliminate the need for these uncomfortable nuisances. And reliance on personnel to use them correctly, or use them at all is a gamble.

How else can EXAIR help in this pursuit of operator safety and happiness? We offer a free service, the EXAIR Efficiency Lab, which will test your current blow-off products for force, flow, air consumption and noise level. We then recommend an engineered solution if we can improve upon those parameters (spoiler alert, we can) that will meet or exceed OSHA standards for dead-end pressure and allowable noise level exposure.

EXAIR’s Free Efficiency Lab

For this example, installing a quiet product to aid in lowering noise levels can create an environment that no longer needs PPE for protecting personnel. The fix is permanent and eliminates forgotten, lost or broken PPE and the expensive associated with them.

If you would like to discuss any of these options further, please let me know.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

 

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