Silencing Mufflers

I live near an amusement park called Kings Island. In the later part of Spring I can hear and see the people and rides. As the Summer enters and the tree leaves have all grown they act like a muffler reducing the roller coaster noises and screaming people on the roller coasters. These trees are not high enough to block the nightly fireworks but this is a good thing for me as I enjoy the sights and sounds of the fireworks.

An important focus in every manufacturing environment is a “Noise Reduction” campaign making a safer and healthier area for people working in the environment. EXAIR has Silencing Mufflers that can support your efforts for noise reduction. We have a variety of mufflers which will help to reduce work area noise produced by air exhausting from cylinders, valves and other air powered equipment. EXAIR Silencing Mufflers help plants meet OSHA Standard 1910.95(a) by reducing the sound to safer levels. Not only do our Silencing Mufflers reduce sound but they also eliminate harmful dead end pressures by covering up an open port or opening. These openings do not have a pathway for harmful pressurized air to escape if they become blocked.

Sintered Bronze Mufflers: A low cost solution and easy to install in new and existing air powered products. Sintered bronze muffler come in a variety of sizes (10-32 thread size up through 1/2-20 UNF female) and are capable of passing a certain volume of air with minimal back pressure restriction.

Reclassifying Mufflers: These mufflers are an upgrade from Sintered Bronze Mufflers. They offer the best noise reduction, up to 35 decibels. Available from 1/8 NPT up to 1 NPT. Reclassifying Muffles also eliminate oil mist. The patented wrap design of the removable element separates oil from the exhausted air so virtually no oil is released into the environment.

Straight-Through Mufflers: These mufflers offer a corrosion resistant aluminum outer shell lined with sound absorbing foam for better noise reduction. The typical noise reduction is up to 20dB.

Heavy Duty Mufflers: feature a corrosion-resistant aluminum outer shell with an internal stainless steel screen that protects valves and cylinders from contamination that could enter through the exhaust ports. The typical noise reduction is up to 14 dB.

EXAIR can help in your noise reduction projects with many options to consider. If you have any questions or need help selecting the right muffler for your needs please contact any of our qualified Application Engineers.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

Understanding Static Electricity

Have you ever walked across the room to pet your cat or dog and got a shock instead? Ever taken off your shirt on a dry winter day and had a “hair raising” experience? How about rubbing a balloon on your shirt and sticking it to the wall? This is static electricity! Before we can understand Static Electricity we need to know the basics of atoms.

All physical objects are made up of atoms. Inside an atom are protons, electrons and neutrons. The protons are positively (+) charged, the electrons are negatively (-) charged, and the neutrons are neutral.

Therefore, all things are made up of charges. Opposite charges attract each other (negative to positive). Like (similar) charges repel each other (positive to positive or negative to negative). Most of the time positive and negative charges are balanced in an object, which makes that object neutral.

Static electricity is the result of an imbalance between negative and positive charges of an object. These charges can build up on the surface of an object until they find a way to be released or discharged.

The rubbing of certain materials against another can transfer negative charges, or electrons. For example, if you drag your sock on the carpet, your body collects extra electrons. The electrons cling to your body until they can be released. As you reach and touch your furry friend, a shock occurs. This is just the surplus electrons being released from you to your unsuspecting pet.

Static

And what about that “hair raising” experience? As you remove your shirt, electrons are transferred from the shirt to your hair, creating the hair raising experience! Remember, objects with the same charge repel each other. Because they have the same charge, your hair will stand on end. Your hair is trying to get as far away from each other as possible!

When you rub a balloon against your shirt and stick it to a wall, you are adding a surplus of electrons (negative charges) to the surface of the balloon. The wall is now more positively charged than the balloon. As the two come in contact, the balloon will stick because of the rule that opposites attract (positive to negative).

When you relate these too your manufacturing environment and we talk about dust, hair, and fines sticking to your product then EXAIR has the answer for you with our GEN 4 Static Eliminating products. EXAIR Static Eliminators (also called ionizers) can eliminate the charge. These shockless ionizers are electronically powered to produce a bulk of positive and negative ions. The charged surface attracts the appropriate number of positive or negative ions from the ionizer to become neutral or balanced.

If you have a situation where static charges are causing problems with a product finish, print quality, sensor readings, etc. and would like some assistance solving the problem please call EXAIR and ask for one of our knowledgeable Application Engineers to discuss the right product for your application.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

EXAIR Supports your ROI Efforts

EXAIR not only has products that will reduce your air consumption, cost and noise levels but also has the tools to help you calculate the annual savings and Return on Investment (ROI). Sometimes you have the materials in house to make your own pneumatic tools so you get that piece of pipe in the maintenance crib, drill several holes and connect your compressed air. It works, your team is proud of the solution and everyone moves on to the next fire, right?

Several projects later you notice that your compressed air usage seems very high so a team is assembled and challenged with a cost savings program geared towards compressed air savings. EXAIR is the company that can help. We have Intelligent Compressed Air Products, Free Expert Technical Help and savings calculators that can be used to show the savings in your reports and presentations. EXAIR’s cost savings calculator will simplify the savings for each process you study and help your efforts in purchase justifications.

We have several examples of helping our customers save money such as this blog by one of our talented Application Engineers. You will realize more than cost savings as you should also see significant sound reductions and safety improvements as all of our products meet or exceed OSHA standard 29 CFR 1910.95 (a) which outlines allowable noise exposure for personnel and OSHA standard 29 CFR1910.242 (b) Dead End Pressure requirements.

When you begin compressed air cost savings program and have questions as to where to start, how to calculate and how to prepare your justifications please give EXAIR a call and talk with one of our many talented Application Engineers. EXAIR’s Intelligent Compressed Air products and Application Engineers will support all your efforts to decrease compressed air usage, reduce sound levels and increase the safety of your environment.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK

EXAIR Back Blow Nozzles

EXAIR has a wide variety of Air Nozzles with all of them meeting or exceeding OSHA Maximum Allowable Noise Exposure OSHA Standard 29 CFR 1910.95 (a) and Dead End Pressure Standard 29 CFR 1910-.242 (b). EXAIR takes pride in engineering products that help improve the safety of your environment.

Our Back blow nozzles are no exception as these nozzles are designed to clean the inside of pipe, tube, hose or channel. The Back Blow Nozzle is designed with a series of holes providing a 360 degree of force of air flow clearing out coolant, chips or debris left behind from your manufacturing process. The nozzle prevents buildup of debris from moving deeper into a pipe or out the other end, causing safety hazard(s). Because debris is moving towards the operator it is recommended that the operator wear personal protective equipment. The Back Blow Nozzles come in 3 sizes for your custom use.

Back Blow Air Nozzle Family

Model 1004SS is the smallest with M4 x 0.5 male thread. It delivers a effective high performance and recommended for diameters ranging from 1/4″ (6.3mm) up to 1″ (25.4mm). This nozzle has a SCFM rating at 4.5 at 80 PSIG and a sound level of 75 dBA.

Model 1006SS has a 1/4″ FNPT thread. It also has an effective high performance with recommended ranges from 7/8″ (22mm) up to 4″ (102mm) diameters. This nozzle has a SCFM rating at 22 at 80 PSIG and a sound level of 80 dBA.

Model 1008SS being the largest with 1FNPT thread. This nozzle is capable of of being used in diameters ranging from 2″ (51 mm) up to 16″ (406mm). This nozzle has a SCFM rating at 80 at 80 PSIG and a sound level of 80 dBA.

These nozzles are specifically designed for clearing debris and will most like need an extension and Chip Shield. EXAIR can help you with your selection, design, quote and order. If you need our help please contact any of our Application Engineers are and eager and ready to help.

Eric Kuhnash
Application Engineer
E-mail: EricKuhnash@exair.com
Twitter: Twitter: @EXAIR_EK