1″ And 2″ Flat Super Air Nozzles Overview

In most “general” blowoff applications, the conical airflow pattern from a standard round shaped nozzle is ideal when trying to remove dust or light debris from the surface of a part or material. However in certain applications, a focused, laminar flow of air is required to produce the desired result, such as cleaning peanut butter from a fill nozzle or ejecting parts in a stamping operation.

EXAIR manufactures our 1″ Flat and 2″ Flat Super Air Nozzles, which provide a 1″ and 2″ (respectively) wide, forceful stream of high velocity, laminar airflow while consuming only a small amount of compressed air. Both the 1″ and the 2″ are available in Zinc Aluminum alloy, rated up to 250°F (121°C), or 316 Stainless Steel construction, rated up to 1,000°F (538°C)

1″ Flat Super Air Nozzle
2″ Flat Super Air Nozzle

Their unique design incorporates a specially designed, replaceable shim, to maintain a critical gap between the cap and body, resulting in the focused airflow. They are shipped from stock with a .015″ shim installed.

Using the optional shim kit, the shims can be changed out to .005”, .010” or .020”, which allow you to increase or decrease the force and flow by either opening or closing the gap, providing more or less force and flow to meet the demand of the application.

(Here’s a short video showing how easy it is to change out the shims)

We also offer our High Power versions of these nozzles which feature a thicker shim installed (0.025″) for applications requiring higher thrust and velocity.

If you have an application you would like to discuss or to see how the Flat Super Air Nozzles might improve your process, give me a call, I’d be happy to help.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

 

Line Vac Assists Pump Bottle Assembling

We have a customer in the packaging industry who packages liquid soap into bottles. Part of the process involves loading the push-pump dispenser into a capping machine to be assembled to the bottle after filling.

The problem was that the push-pumps came in cardboard boxes which had to be wheeled over to the machine and dumped into the hopper. This was rather difficult as the top of the hopper on the capping machine was over eight feet off the ground. So, the customer went looking for some sort of solution to suck the pumps up out of the box and into his hopper.

Fortunately, he found EXAIR Corporation and our Line Vac product. We discussed the rate at which he needed to convey the product, the distance and the dimensions of the parts. All was well suited for the 4” Aluminum Line Vac Model 6086. The customer tried a few different configurations with the Line Vac and his hose because manipulating a 4” hose around isn’t all that easy to do. So the customer came up with an ingenious little waist-high platform with the vacuum feed on one side into which the parts could be slid into and vacuumed up to the hopper.

The customer is going to evaluate the effectiveness for this method of loading. He was planning on a time savings of at least 10 minutes per box to fill the hopper. He is also banking on the fact that it is now a safer application because an operator no longer has to climb a ladder to fill the hopper.

Are you in the packaging industry? Do you have an odd-shaped product that you could use to move from point A to point B rather quickly?  Perhaps you have a hopper that needs to be filled? Give one of our Application Engineers a call today to discuss your application.

Neal Raker
Application Engineer
nealraker@exair.com