Flat Super Air Nozzles by EXAIR: A Wide-Range of Customizable Solutions

EXAIR’s Flat Super Air Nozzles have been blowing away the competition since 2003.

EXAIR’s line of 1” and 2” Flat Super Air Nozzles are rugged, efficient, and ideal for applications that require a wide forceful stream of airflow. The patented design utilizes a special shim to maintain the critical position of the component parts. The result is a laminar, high velocity blast of air with minimum air consumption and sound level.

The Flat Super Air Nozzles are available in a wide range of configurations. With both the 1” and 2” sizes you have the ability to select either Zinc Aluminum alloy or Type 316 Stainless Steel for higher temperature or corrosive applications. They’re also available installed at the end of our Safety Air Guns. The 1” Flat Super Air Nozzles are ideal for our VariBlast Compact Safety Air Gun while the 2” is suitable on either our Soft Grip Safety Air Gun or the Heavy Duty Safety Air Gun.

With extensions ranging from 6”-72” and Chip Shields also available, you have the ability to tailor a blowoff gun to your exact application. Since the design of the nozzle prevents any chance for it to be dead-ended, all configurations will be compliant with OSHA directive 29 CFR 1910.242(b). This means you’re able to operate at pressures in excess of 30 PSIG without risking harm to your operators.

In addition to two different sizes and materials, there’s also a wide range of shims that can be installed. Just like the Super Air Knife, the thickness of the shim installed (in addition to the input compressed air pressure) will dictate the force and flow through the nozzle. For both the 1” and 2” Flat Super Air Nozzles, shim thicknesses are available ranging from .005”-.030”. Thicker shims will increase the force and flow, thinner shims will reduce it while also reducing the air consumption. To allow you to experiment with different flows, we make shim sets available that’ll allow you to test out a few different sizes in order to determine the best solution for your application.

New to EXAIR in 2018, the Model 1144 2” Super Air Scraper is a patent pending nozzle used to remove stuck-on debris from work or machine surfaces. It incorporates a strong corrosion resistant scraper blade to add necessary leverage to allow you to get underneath and scrape away debris. The strong airflow from the 2” Flat Super Air Nozzle then is able to get underneath and blow away the material. The scraper nozzle is great for applications involving the removal of tape from floors, gaskets, adhesive, labels and stickers, grease, paint and sealant. It’s also available on the end of our Soft Grip Safety Air Gun with durable ¾” air extensions in lengths ranging from 6”-72” and Chip Shields. All of these possibilities are available from stock with same day shipments.

scraper SAG
Soft Grip Super Air Scraper

EXAIR’s wide-range of solutions allow you to customize the product to your exact specifications. Stop wasting time and money replacing cheap plastic air nozzles, get yourself a nozzle that’s Built to Last by EXAIR! 

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

Flat Super Air Nozzles

 

EXAIR’s Flat Super Air Nozzles provide a 1” or 2” wide airstream with hard-hitting force. All of EXAIR’s Flat Super Nozzles adhere to OSHA Standard 29 CFR 1910.242(b) for dead-end pressure, providing a safe and efficient method of delivering a strong blast of air.

The flow and force from the Flat Super Air Nozzle is adjustable by regulating the pressure supplied to it as well as by installing different thicknesses of shims. Thicker shims provide more force and flow, while a thinner shim will reduce the force and flow as well as the overall air consumption. This makes the Flat Super Air Nozzle and ideal solution for applications that may require variable force for different applications.

The nozzles are also available in your very own Blowoff System that can be customized to fit the exact application. You have the ability to put together the best combination of nozzle, Stay Set Hose, and Magnetic Base to suit your needs. Available with either a single or dual Magnetic Base and any of our Stay Set Hoses, there’s many different possibilities. To begin:

  1. Select the Air Nozzle you’ll need.

EXAMPLE: HP1125SS 2” High Power Stainless Steel Super Air Nozzle

  1. Then select the length of Stay Set Hose. They’re available in lengths ranging from 6”-36”.

EXAMPLE: An HP1125SS with a 24” Stay Set Hose would be an HP1125SS-9224.

  1. Finally, you have the option to also select a Magnetic Base if necessary. These are available with either a one outlet Magnetic Base, or Two Outlet which would include (2) separate nozzles. For a single outlet, change the second digit of the “added on” dash number to a “3”. For a two outlet, change that number to a “4”.

 EXAMPLE: An HP1125SS with 24” Stay Set Hose and Dual Magnetic Base is a Model HP1125SS-9424.

bok_1122-9412_400

This allows you to customize the solution using ANY nozzle and ANY length Stay Set Hose, creating a custom solution for your application. If you’d like to talk about any of our Super Air Nozzles and which would be best for your application, feel free to give us a call.

Tyler Daniel
Application Engineer
E-mail: TylerDaniel@EXAIR.com
Twitter: @EXAIR_TD

 

Super Air Nozzles and Stay Set Hoses to Replace Open Tubes

I recently worked with an company that performs energy audits and they were working with a food company to review and propose ways to reduce the energy consumption throughout the plant. One area where we were able to help was on an onion peeling machine, shown below:

Vegetable Peeler Wide
Onion Peeler With Screw Conveyor and Blow off Tubes

The area of machine in question used a screw conveyor and friction source to help loosen the peels and fifteen (15) 1/4″ O.D. open ended tubes, which were noisy and unsafe, to blow the peels completely off and away form the onion. The auditor was able to install an air flow meter on the system and found that the machine was consuming 220 SCFM of compressed air for this operation.

Vegetable Peeler Detail
(15) Total, 1/4″ Tubes Used to Blow Air and Help Remove the Peels

We proposed to replace the tubes with a 6″ Stay Set Hose and the model 1103 Mini Super Air Nozzle.  Each model 1103 Mini Super Air Nozzle will consume just 10 SCFM of 80 PSIG compressed air. Attached to the 6″ Stay Set Hose, the nozzle can be placed exactly where needed and aimed appropriately. A strong blast of air rated at 0.56 lbs (9 ozs.), and ultra quiet at 71 dBA, the Mini Super Air Nozzle delivers the results needed.

1103-e1543953915424.jpg
Model 1103 – Mini Super Air Nozzle

1103 Performance

1103 Pattern

9256
Model 9256 6″ Stay Set Hose

The Stay Set Hose has “memory” and will not creep or bend, simply install the 1/4 NPT fitting into the compressed air supply side, an thread the 1/8 NPT Mini Super Air Nozzle into the other end and position as needed!

Fifteen (15) of the Mini Super Air Nozzles will pass 150 SCFM of compressed air compared to the current usage of 220 SCFM, resulting in a 70 SCFM drop, or a 31.8 % reduction.  At a typical cost of $0.25 per 1000 Cubic Feet of Compressed Air, the nozzles would save $1.05 per hour of operation. Rate of Return yields a full pay-off in just 43 days of operation (24 hours per day operation)!

If you are looking for ways to save on compressed air usage in your facility that is safe to operate and quiet to use, we will have a solution for you.

If you have questions about any of the 16 different EXAIR Intelligent Compressed Air® Product lines, feel free to contact EXAIR and myself or any of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer
Send me an email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_BB

 

EXAIR Flat Super Air Nozzles – Adjustable, Flexible and Powerful

As an Application Engineer here at EXAIR, we get calls from customers looking for an air knife, but shorter than our typical 3″ stocked size.  We can make an air knife to any length needed, but we will look at the 1″ and 2″ Flat Super Air Nozzles as a possible solution.

Like an air knife, the Flat Nozzles provide a wedge shaped pattern of air that maintains the width of the nozzle, to create a concentrated, powerful air flow.  Thus, a 1″ Flat Super Air Nozzle has air stream 1″ wide, and the 2″ Flat Super Air Nozzle has one 2″ wide.

The Flat Super Air Nozzles are available in zinc aluminum alloy or type 316 stainless steel construction, to meet environmental conditions of the process.  Both the 1″ and 2″ nozzles contain a changeable, patented shim that maintains the critical air gap, which allows the release of a precise amount of air through the thin slot, across a flat surface. The result is a wide, forceful stream of high velocity, laminar airflow, with minimal air consumption and noise.

2fsanfam2
1″ and 2″ Flat Nozzles, in Zinc aluminum Alloy and Type 316 Stainless Steel

Shims are available in thicknesses of 0.005″, 0.010″, 0.015″, 0.020″, 0.025″, and 0.030″.  Shim Sets with either 2 or 3 shims are available for both sizes to allow for adjustment of the performance to best meet the application need.

1fsanshim
Patented, Interchangeable Shims

Table below shows the stock offerings of 1″ and 2″ Flat Super Air Nozzles, along with Air Consumption, Force and Sound Level data for your review.

Flat Nozzle Table

If you have any questions about the Flat Super Air Nozzles, or any EXAIR nozzle or other compressed air product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

Send me an email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_BB