EXAIR Flat Super Air Nozzles – Adjustable, Flexible and Powerful

As an Application Engineer here at EXAIR, we get calls from customers looking for an air knife, but shorter than our typical 3″ stocked size.  We can make an air knife to any length needed, but we will look at the 1″ and 2″ Flat Super Air Nozzles as a possible solution.

Like an air knife, the Flat Nozzles provide a wedge shaped pattern of air that maintains the width of the nozzle, to create a concentrated, powerful air flow.  Thus, a 1″ Flat Super Air Nozzle has air stream 1″ wide, and the 2″ Flat Super Air Nozzle has one 2″ wide.

The Flat Super Air Nozzles are available in zinc aluminum alloy or type 316 stainless steel construction, to meet environmental conditions of the process.  Both the 1″ and 2″ nozzles contain a changeable, patented shim that maintains the critical air gap, which allows the release of a precise amount of air through the thin slot, across a flat surface. The result is a wide, forceful stream of high velocity, laminar airflow, with minimal air consumption and noise.

2fsanfam2
1″ and 2″ Flat Nozzles, in Zinc aluminum Alloy and Type 316 Stainless Steel

Shims are available in thicknesses of 0.005″, 0.010″, 0.015″, 0.020″, 0.025″, and 0.030″.  Shim Sets with either 2 or 3 shims are available for both sizes to allow for adjustment of the performance to best meet the application need.

1fsanshim
Patented, Interchangeable Shims

Table below shows the stock offerings of 1″ and 2″ Flat Super Air Nozzles, along with Air Consumption, Force and Sound Level data for your review.

Flat Nozzle Table

If you have any questions about the Flat Super Air Nozzles, or any EXAIR nozzle or other compressed air product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

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Flat Super Air Nozzles – Quiet and Forceful and Adjustable

The 2″ Flat Super Air Nozzle is a very powerful yet quiet engineered nozzle.  Operation at 80 PSIG of compressed air pressure yields a strong 1.38 lb. of force, at only 77 dBA of sound level.  Compare this with many of the plastic flat nozzles that blow air through a series of holes, with sound levels ranging form 78-83 dBA, not to mention some might violate the OSHA dead ended pressure standard and results in fines being levied.

The patented technology utilizes a changeable shim to generate the high flow of air in a smooth and laminar flow, to keep noise down and power and strength up. With (6) stainless steel shim thicknesses available, the 2″ Flat Super Air Nozzle offers a very flexible package that can be set and tuned to meet exacting performance criteria, while using the minimum amount of compressed air, and at the quietest possible sound levels.

2 Inch Flat
2″ Flat Super Air Nozzle

The model 1122 is offered in a zinc aluminum alloy body and cap, and the 1122SS is constructed from type 316 stainless steel.  All shims are stainless steel. The shim thickness for the 1122/1122SS is 0.015″ thick.

Also available, for extra blowing force, are the HP1125 and HP1125SS.  The nozzles utilize the same zinc aluminum alloy or stainless steel body and cap and have the 0.025″ shim installed – and deliver 2.2 lbs of force, while only increasing sound levels to 83 dBA.

Shim sets for any of the 2″ Flat Super Air Nozzles are available.  The 1132SS shim set includes shims of thickness of 0.005″, 0.10″, and 0.020″.  For higher force levels, the HP1132SS shim set includes the 0.020″ and 0.030″ shims.

1132ss
Shims are available, from 0.005″ up to 0.030″ for maximum versatility and performance tuning

As you can see- for a versatile, forceful and quiet engineered air nozzle, it is hard to beat the EXAIR 2″ Flat Super Air Nozzle.  If a 1″ wide nozzle better suits your needs, the same flexibility and power can be found in the 1″ Flat Super Air Nozzle as well.  Check it out as well.

If you would like to talk about Flat Super Air Nozzles or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

Send me an email
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Twitter: @EXAIR_BB

1″ And 2″ Flat Super Air Nozzles Overview

In most “general” blowoff applications, the conical airflow pattern from a standard round shaped nozzle is ideal when trying to remove dust or light debris from the surface of a part or material. However in certain applications, a focused, laminar flow of air is required to produce the desired result, such as cleaning peanut butter from a fill nozzle or ejecting parts in a stamping operation.

EXAIR manufactures our 1″ Flat and 2″ Flat Super Air Nozzles, which provide a 1″ and 2″ (respectively) wide, forceful stream of high velocity, laminar airflow while consuming only a small amount of compressed air. Both the 1″ and the 2″ are available in Zinc Aluminum alloy, rated up to 250°F (121°C), or 316 Stainless Steel construction, rated up to 1,000°F (538°C)

1″ Flat Super Air Nozzle
2″ Flat Super Air Nozzle

Their unique design incorporates a specially designed, replaceable shim, to maintain a critical gap between the cap and body, resulting in the focused airflow. They are shipped from stock with a .015″ shim installed.

Using the optional shim kit, the shims can be changed out to .005”, .010” or .020”, which allow you to increase or decrease the force and flow by either opening or closing the gap, providing more or less force and flow to meet the demand of the application.

(Here’s a short video showing how easy it is to change out the shims)

We also offer our High Power versions of these nozzles which feature a thicker shim installed (0.025″) for applications requiring higher thrust and velocity.

If you have an application you would like to discuss or to see how the Flat Super Air Nozzles might improve your process, give me a call, I’d be happy to help.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

 

Custom Air Knives, Custom Vortex Tubes, Custom Line Vacs. What About Custom Air Nozzles?

At EXAIR we are far from shy that we offer custom solutions.   As a matter of fact, almost every catalog section has a handful of pictures that are special or custom units that we have made for our customers over the years.   We continue to add special items to our database regularly.   This could be anything from a special length Super Air Knife, a Vortex Tube with a special fitting or temperature setting, sanitary flanges on a Line Vac, or even most recently, a special 2″ Flat Super Air Nozzle.

Special 2" Flat Stainless Steel Super Air Nozzle - Safety Wired Hardware
Special 2″ Flat Stainless Steel Super Air Nozzle – Safety Wired Hardware
Special 2" Flat Stainless Steel Super Air Nozzle w/ Safety Wired Hardware
A closer look at the Safety Wire that holds the bolts from backing out.

This Special 2″ Flat Super Air Nozzle came from the customers requirement to use a mechanical fastener in order to ensure all hardware will not back out or come loose.  The 2″ Flat Super Air Nozzle is already held together by two button head cap screws that are thread locked into place in order to prevent them from loosening.  This customers requirement was not met by our standard procedures, so we stepped outside of the box yet again and have offered them a special 2″ Flat Super Air Nozzle with bolts that are held tight by safety wire.

Safety wire is a very popular practice in Aerospace, motorcycle racing, and even some packaging processes.   The Stainless Steel wire is twisted and wrapped around the bolt heads in a manner that will not permit either bolt from loosening and falling out.   However, it can be removed, the nozzle can then be cleaned, and the safety wire can then be replaced for preventative maintenance needs.

If you are in the need for something that you don’t directly see in our product offering, or maybe you simply need something like a bolt style changed.   Contact us and see what we can do for you.   Chances are, we will meet your needs with ease and even be in a timely fashion.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF