Industrial Housekeeping Overview: The Vac-u-Guns

Manufacturing product can be a very dirty process that can generate large amounts of biproduct, trash, and loose material that is lying around or has been spilled. Especially when it comes to spilled material you might not want get rid of the material because it is still good. Well, EXAIR has the solution for you! Introducing the Vac-U-Gun systems! The Vac-U-Gun system is just as it sounds; a hand-held vacuum cleaner that can be turned on and off by simply pulling back the trigger. This system can allow one to easily clean up messes such as metal chips, plastic pellets, nuts, bolts, paper scraps, and much more. Altogether this gives you and easy way to keep your work space clean. Best of all the Vac-U-Gun isn’t just a vacuum system it can also work as a blower to blow air or transfer material.

EXAIR’s Vac-U-Gun System

The Vac-U-Gun system works off of the same principle of Entrainment as EXAIR’s Air Amplifiers and Line Vacs which can produce a strong suction for moving material. The removable generator located in the back of the Vac-U-Gun can be easily taken out and reoriented in order to create a strong blowing force that can be used for either blowing surfaces off or transferring material.

Vac-U-Gun Kits

The Vac-U-Gun can be purchased in three different kits to help get you started:

6192 – Collection System: Vac-U-gun, reusable bag, brush, crevice tool, skimmer tool, (2) extension wands

6292 – Transfer System: Vac-U-gun, 10’ Vacuum hose, brush, crevice tool, skimmer tool, (2) extension wands

6392 – All Purpose System: Vac-U-gun, 10’ Vacuum hose, reusable bag, brush, crevice tool, skimmer tool, (2) extension wands

If you have a blind hole that you just can’t seem to be able to clean out, then look no farther than the Deep Hole Vac-U-Gun. The Deep Hole Vac-U-Gun has all the same features as the Vac-U-Gun but adds a quick blast of air to dislodge anything in the holes so it can be vacuumed up.

The air flow of EXAIR’s Deep Hole Vac-U-Gun

Currently until May 31, 2021 then take full advantage of our promo which adds a free Vac-U-Gun to the purchase of our Industrial Vacuums. Now who doesn’t like free stuff? See the link in the image below to see our promotion page. Of course, they can also be purchased separately.

Industrial Housekeeping Promo

If you have any questions about compressed air systems or want more information on any of EXAIR’s products, give us a call, we have a team of Application Engineers ready to answer your questions and recommend a solution for your applications.

Cody Biehle
Application Engineer
EXAIR Corporation
Visit us on the Web
Follow me on Twitter
Like us on Facebook

Heavy Duty Pneumatic Vacuums: EXAIR’s Heavy Duty Dry Vac

Are you tired of not being able to pick up your heavier material with your current vacuum? Is your material abrasive, does it have a high bulk density? Are you tired of your electric vacuum constantly burning up its motor? EXAIR’s Heavy Duty Dry Vac system is engineered with the power to vacuum heavy materials, materials with high bulk densities. It’s material resists abrasion from the harshest of debris, like garnet, glass, tumbling media and steel shot. This system has no moving parts which means no motors or bearings that can fail on you.

The Heavy Duty Dry Vac requires only 68 SCFM at 80 psig of compressed air to operate. Using a hardened alloy construction for the vacuum generator gives the system an increased resistance to abrasive material including sand and blasting material. Depending on your application and the volume of material you need to vacuum we provide 3 different sizes, 30-gal, 55-gal, and 110-gal.  

Heavy Duty Dry Vac in operation

The design of the Heavy Duty Dry Vac allows the system to be mounted on your own drum and has a 0.1-micron filter bag installed on the center of the drum to allow air to escape and keep the material inside the drum. The enlarged size of the filter bag allows it to last longer before needing to be cleaned and/or changed out. Under the lid EXAIR has design features to aid in lowering the sound level down to only 82 dBA.

The Heavy Duty Dry Vac system comes in three different kits; these kits are the Standard, Deluxe, and Premium systems. The basic kit come with the Vacuum generator, the lid, and a lock ring to seal the lid onto your drum. The kit also includes the filter bag, 10’ Static resistant hose, and the aluminum chip wand. The basic system is everything that you need to get started with your own drum.
The Deluxe system Includes everything that the basic Heavy Duty Dry Vac system comes with but adds a few items: A magnetic tool holder, a 2-piece double bend wand, 12” floor tool, 11” crevice tool, 24” crevice tool, a skimmer tool with a detachable brush, and a 3-1/2” diameter bust brush with conductive bristles. All of the tools that come in the Deluxe system are of Aluminum construction. This system also adds the drum dolly to make it easier for you to move the system around.

If you do not have your own drum the Premium system includes everything Deluxe system does except adds a drum. Each Drum vac system comes in one of the 3 sizes listed.
For more information on EXAIR’s Heavy Duty Drum Vacs or any EXAIR‘s Intelligent Compressed Air® Product lines, feel free to contact EXAIR and myself or any of our Application Engineers can help you determine the best solution.

Cody Biehle
Application Engineer
EXAIR Corporation
Visit us on the Web
Follow me on Twitter
Like us on Facebook

EXAIR’s Industrial Housekeeping Products are Portable

?????????????????????????

I had noticed somewhat of a trend in my inquiries regarding our Industrial Housekeeping Products of late. It seems that customers want to use our Chip Vac, Heavy Duty Dry Vac or perhaps the Heavy Duty HEPA Vac with a really long vacuum hose. I’m talking like 50 or 60 feet worth of suction hose. And when I ask the customers why they want such a long hose, they say it is so they can reach all parts of their shop from a central location.

It did not occur to me until now that folks may not realize that, in fact, all of our Industrial Housekeeping Products are made to be moved around the shop, just like you would an electric shop vacuum with casters.

All of our Industrial Housekeeping Products have an industrial drum dolly available for them from the smallest 5 gallon sizes up to the big 110 gallon units. In fact, our Chip Trapper product comes with one included as part of the base system.

If you have a need to vacuum debris from multiple locations, moving the Industrial Housekeeping unit around the shop allows you to keep your vacuum hose as short as possible (we have 10 ft. hoses). With this configuration, you do not suffer the line losses associated with trying to create a vacuum across a 60 ft. long vacuum hose which results in lost performance. Dealing with a 10 ft. hose is also a lot less hassle than a much longer one.  It is a better idea to use a longer compressed air hose to supply your Industrial Housekeeping Vacuum system with compressed air and roll it around to each area where you need to use it. Compressed air travels through hoses much more readily than vacuum flows do.

EXAIR has all the necessary accessory items available including Drum Dollies and compressed air hoses to outfit the Industrial Housekeeping Products.

Neal Raker, Application Engineer
nealraker@exair.com

EXAIR Products Help Clean a Sandblasting Room

I’m sure there are any number of things that you could do incorrectly running a blasting room, but I became familiar with one failure mode this week: Clean Up.

I don’t know much about blasting rooms, but I know folks usually say this when it’s over –  clean up! That is a phrase I have heard once or twice in my life. We had a customer call in this week, who ran large pieces, one at a time through his sand blasting room, and needed to clean up after each operation. He had used electrically powered industrial vacuum cleaners in the past, but they did not hold up. He had a cyclonic separator in place, but enough dust and debris passed through the separator and into the impellers to create a maintenance nightmare. The problem had gotten so bad that before calling us he was using a broom and scoop method. The clean up was taking longer than the process, which made him unable to meet their production schedule, when the vacuum was down.

EXAIR’s solution the Heavy Duty Dry Vac (HDDV), model 6397. The HD Dry Vac fits onto a 55 gallon drum and uses compressed air to create a powerful vacuum, capable of moving over 50 pounds of ceramic tumbling media per minute.  The 6397 comes with a drum, drum dolly, 20 feet of compressed air hose, heavy duty accessory kit, and 10 feet of static eliminating vacuum hose, which allows the HDDV to clean easily in a 25 foot radius. Large enough to reach every corner of the customer’s 25′ X 25′ room.

2HDDV_pr_jpg

I thought this would be great solution to the customer’s problem, but of course, the customer had one more wrinkle in his process.  His hopper for the blasting media was on the roof of his sand blasting room 12 feet in the air, and he needed to recycle the blasting media he collected. I can understand not wanting a new process to lift a 55 gallon drum up to the roof of his sand blasting booth after every part. Unfortunately, the HDDV, model 6397 would not be the best solution to vacuum and convey the blast media back into the hopper – but we do manufacture a solution, the EXAIR Line Vac.

The Heavy Duty Line Vac, model 150200, can easily transfer product up 12 feet in the air. After cleaning the floor of the facility, the customer setup a conveyance station with a 2″ Heavy Duty Line Vac to move the material to the hopper in the top of the roof. We were able to reuse the cyclonic separator he had from his electric vacuum to contain the material and release the air that is moved through the 2″ Heavy Duty Line Vac.

After using the EXAIR product, his cleaning time greatly decreased  Also, the Spill Recovery kit that comes with every 6397 Premium Heavy Duty Drum Vac greatly reduced the wear and tear on the employees backs and knees.  Finally, he effectively recycled his blast material with the 2″ Heavy Duty Line Vac air operated conveyor system.

Dave Woerner
Application Engineer
Davewoerner@EXAIR.com
@EXAIR_DW