Pressure – The Inner Working of the Basic Pressure Gauge

Everyday here at EXAIR we talk about pressure, specifically compressed air pressure. The other day I was looking up our model 9011, 1/4″ NPT Pressure Gauge , and it got me to wondering just how does this small piece of industrial equipment work. The best way to find out is to tear it apart.

9011_exair

Most mechanical gauges utilize a Bourdon-tube. The Bourdon-tube was invented in 1849 by a French watchmaker, Eugéne Bourdon.  The movable end of the Bourdon-tube is connected via a pivot pin/link to the lever.  The lever is an extension of the sector gear, and movement of the lever results in rotation of the sector gear. The sector gear meshes with a spur gear (not visible) on the indicator needle axle which passes through the gauge face and holds the indicator needle.  Lastly, there is a small hair spring in place to put tension on the gear system to eliminate gear lash and hysteresis.

When the pressure inside the Bourdon-tube increases, the Bourdon-tube will straighten. The amount of straightening that occurs is proportional to the pressure inside the tube. As the tube straightens, the movement engages the link, lever and gear system that results in the indicator needle sweeping across the gauge.

Pressure Gauge Top

The video below shows the application of air pressure to the Bourdon-tube and how it straightens, resulting in movement of the link/lever system, and rotation of the sector gear –  resulting in the needle movement.

If you need a pressure gauge or any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

Send me an email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_BB

Video Blog: With EXAIR Products, Engineering Maximizes Efficiency

This video blog showcases just why engineering even the small details of a compressed air product can have a large impact on compressed air savings, safety, and efficiency.  This is why it is critical to know whether the company you are dealing with originally designed the product you purchased or if it is merely a copy.

 

 

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com @EXAIR_BF

Video Blog: EXAIR’s Universal Air Knife Mounting System

Using EXAIRS Universal Air Knife Mounting System greatly ease’s the installation of all Air Knives (Except PVDF).  It will save you the time and expense of designing and fabricating your own mounting system which will maximize your uptime and keep your staff focused on key plant tasks!

Please note the table below that highlights the recommended number of the Universal Air Knife Mounting System to use for the various length of Air Knives.

Length Of Air Knife Number of UAKMS
3″ – 18″ 1
24″ – 54″ 2
60″ 3
72″ – 95″ 4
96″ – 108″ 5

If you would like to discuss Universal Air Knife Mounting System, Air Knives or any EXAIR compressed air product, I would enjoy hearing from you…give me a call.

Steve Harrison
Application Engineer

Send me an email
Find us on the Web 
Follow me on Twitter
Like us on Facebook

 

Video Blog: Connecting a Cabinet Cooler Thermostat and Solenoid to Power

With a Thermostat-Controlled Cabinet Cooler System, EXAIR uses a thermostat and solenoid valve to control the temperature inside an electrical panel.  They help to reduce the compressed air usage during cooler temperatures or off-peak hours.  Here is a video to demonstrate how to wire the thermostat and solenoid valve to a power source.

John Ball
Application Engineer

Email: johnball@exair.com
Twitter: @EXAIR_jb

 

Video Blog: Material Selection Guide for EXAIR Air Wipes

The below video covers the Super Air Wipe and Standard Air Wipe and details the materials of construction of all options to help in the selection process.

 

EXAIR offers the Air Wipes in diameters from 3/8″ (10mm) to 11″ (279mm), all in stock!  (Note – 3/8″ (10mm) size available in aluminum only)

All Offerings and Sizes 2-1

 

As a final review, consult the table below for a comprehensive summary of the materials of construction for the EXAIR Stainless Steel and Aluminum Super Air Wipes and the Standard Air Wipe.

Summary Table3

If you have questions about the Air Wipes, or would like to talk about any of the EXAIR Intelligent Compressed Air® Products, feel free to contact EXAIR and myself or any of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

Send me an email
Find us on the Web 
Like us on Facebook
Twitter: @EXAIR_BB

 

Video Blog: EXAIR Efficiency Lab

The video below is a brief introduction to the EXAIR Efficiency Lab, a free service provided by EXAIR for customers within the USA and Canada.

If you have a single point blowoff that does not have an engineered nozzle, or if you have a wider format blowoff, manifold or home-made drilled pipe, contact an Application Engineer with EXAIR and let us help you to reduce your energy waste. Following are some examples of product where we have helped to save some serious air and reduced noise levels which heightens employee comfort.

Non-engineered blowoffs
Drilled and soldered copper pipe.
Custom manufactured inefficient pipe blowoff

 

The EXAIR Efficiency Lab

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF

Video Blog: Medium Vortex Tube Cooling Kit

EXAIR offers (3) Vortex Tube Cooling Kits, and the video below will provide an overview of the medium size offering, for refrigeration up to 2800 BTU/hr (706 Kcal/hr.)

If you have questions regarding Vortex Tube Cooling Kits or any EXAIR Intelligent Compressed Air® Product, feel free to contact EXAIR and myself or one of our Application Engineers can help you determine the best solution.

Brian Bergmann
Application Engineer

Send me an email
Find us on the Web
Like us on Facebook
Twitter: @EXAIR_BB