EXAIR currently offers a multitude of configurations when it comes to the Line Vac – air operated conveyors product line. One of the easiest to install and best suited for food, pharmaceutical, chemical or other sanitary environments is the Sanitary Flange Line Vac¯.
These are offered in four standard pipe sizes, 1-1/2″, 2″, 2-1/2″ and 3″. The models are only available from stock in 316 stainless steel. The sanitary flange is designed to be compatible with ISO 2852. These can easily be used with a “Tri-Clover” clamp and gaskets of varying materials to fit your needs. They have no internal moving parts and offer a compact, high throughput, quiet conveyance for parts, gases or ingredients.
With the sanitary flange design installation or removal are simplified in order to remove the unit for cleaning or reversing. If you would like to discuss just how easy these are to upgrade your existing system or to install into a new system, please contact an Application Engineer.
Piping systems have been a hallmark of human civilization for almost as long as people have been living in community with each other. Evidence of complex earthen pipe systems, with flanged fittings & asphalt sealants, date to 2700 BC. These were used for crop irrigation, potable water distribution, and wastewater removal in ancient civilizations from the Mediterranean to the Far East.
Over the centuries, new ways to use pipe led to new ways to make pipe. Scientists and engineers figured out ways to make pipe stronger, lighter, cheaper, and in a variety of materials. One of the more recent milestones is the development of sanitary piping and fittings. The stringent cleanliness controls in certain industries (food and pharmaceutical, I’m looking at you) require highly corrosion resistant materials of construction. The inside & outside surfaces of the pipe have to be finely finished so that they can be thoroughly and positively cleaned, with no crevices, “nooks & crannies,” etc., for material to gather or cling. And since regular cleaning & sterilization is performed, the fittings must be able to be made & unmade in a manner that still provides for positive sealing when the system is restored to operation.
EXAIR Line Vac Air Operated Conveyors have always been well suited for applications like this. With their open, unobstructed throats and smooth bores, they’re intuitively easy to clean, by design. And we’ve made them, for years, in Type 316 Stainless Steel – the preferred material of construction for many food and pharmaceutical applications. Many users in these industries were able to install them in sanitary piping systems by welding the flanges on our Stainless Steel Line Vacs, or by installing adapters on our Threaded Stainless Steel Line Vacs.
In the spring of 2017, EXAIR released the Sanitary Flange Line Vac with those same users in mind – eliminating the need to weld or thread flanges onto existing products. They feature the same conveyance power as our Stainless Steel Line Vacs, and can even be modified to meet Heavy Duty Line Vac performance, if needed. There are four sizes: 1-1/2″, 2″, 2-1/2″, and 3″…which covers the most popular size range of sanitary pipe systems.
While the sanitary piping systems are certainly most often found in those cleanliness-critical food & pharma type applications, other users incorporate them because of the smooth, continuous bore of the pipe and fittings, as opposed to a threaded pipe system, where the OD of the pipe threads into the ID of the fittings, causing a “step” in the throughput. Because sanitary fittings mate via face-to-face flange seals, this eliminates that “step” which can make for a catch-point for certain items. It’s for this very reason that a popular ammunition manufacturer uses sanitary pipe systems to convey shell casings…because they tumble with such turbulence in the air flow, they are especially prone to hanging up on any kind of catch-point. So, they use sanitary piping & fittings, long radius elbows, and EXAIR Model 161150-316 1-1/2″ Sanitary Flange Line Vacs.
EXAIR has a wide selection of engineered compressed air products that are “textbook” solutions for certain applications, but also make perfect sense for use in places you might not have thought of. If you have a bulk material conveyance operation you’d like to discuss, give me a call.
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EXAIR’s Air Operated Conveyor product line just expanded, making it easier than ever for a wide range of industries to solve an ever growing range of bulk conveyance applications. Before we get to that, let’s look at just how versatile the Line Vacs are:
The standard Line Vac has been making bulk conveyance as easy as it could get for years now. They come in sizes from 3/8″ to 5″, and all you need is a hose to move material from point A to point B.
If you need high power for higher conveyance rates, longer distances, or very dense material, the Heavy Duty Line Vacs are what you’re looking for.
Light Duty Line Vacs are aimed at applications implied by the name…when smaller volumes of low density material don’t require all the head & flow generated by the standard or Heavy Duty models, these are as quick & convenient as the rest, and come in sizes from 3/4″ to 6″.
The newest additions to the Line Vac family are the Type 316 Stainless Steel Sanitary Flange models:
These are especially popular in pharmaceutical, food, and brewing applications.
If you’d like to find out more about how to move bulk product quickly, easily, safely, and cleanly, give me a call.