Custom, Flanged Air Amplifier Solves a Fume Evacuation Problem

We blog about this topic quite a bit, and almost every section of our catalog has a page set aside just for special / custom product configurations that have been created by request from many of our customers.

This is the latest and greatest special that I have seen roll through the production area here at EXAIR.   This is a special 4″ 303 Stainless Steel Adjustable Air Amplifier with a 4″ Tri-Clamp flange on the discharge side and a 6″ Tri-Clamp flange on the suction side of the amplifier.

 

This had been an ongoing project with the customer that started with them testing a stock Adjustable Air Amplifier in the application to ensure that the performance would meet their needs.  The application was to boost a low flowing fume exhaust that was causing slow downs in their production line.  Fans and other traditional methods would require maintenance and would wear out.  The stock Adj. Air Amplifiers exceeded their performance needs but did not easily mount into their duct work because they used all standard size tri-clamp fitting in the ducting, so the next step was to see if we could manufacture a Special Adjustable Air Amplifier just for their needs.  The dimensions of the existing Adjustable Air Amplifier came close enough we were able to easily create a Flanged Adjsutable Air Amplifier that would clamp straight into their existing duct work, exceed their performance expectations, help their process, and be ready to ship within a very reasonable lead time.

Like we have said before, if a stock, cataloged, product doesn’t fit your application exactly, contact us and let us find a way to customize and fit the need.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF

 

Need A Flange? We Can Do That!

I recently had a customer call in that was trying to boost an exhaust on a hot operation that he had in his facility.   We discussed what kind of fumes he was trying to evacuate and it appeared at face value that a High Temp Air Amplifier would be the perfect solution for his application.

A Model 121021 1-1/4" High Temp Air Amplifier directs hot air to a rotational mold cavity for uniform wall thickness of the plastic part.
A Model 121021 1-1/4″ High Temp Air Amplifier directs hot air to a rotational mold cavity for uniform wall thickness of the plastic part.

Then the words that strike fear into some manufacturers came out.  The customer asks, do you have any way to put a 4 bolt flange onto the unit so I can mount it straight into my piping system?   My response, “All I need are the dimensions of the flange you need and we will see what is possible.”  After a few further questions and verification, we had a drawing  with dimensions of a Flanged High Temp Air Amplifier.  We sent the drawing to the customer for approval, and once approved, we began to manufacture the custom product and provided it to the customer.  This unit will allow the customer to easily boost the exhaust on his operation and will bolt straight into his piping so there are no worries on his end about exhaust gas escaping.  His 500°F air temperature of the gases are of no concern to this special as it carries with it the high temperature rating of 700°F.  The pictures below show the Special – Flanged High Temp Air Amplifier.

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The air inlet and side view of the Special High Temp Air Amplifier
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Here you can see the low pressure side (intake) of the Special High Temp Air Amplifier.
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The O.D. of the flanges was 6″ with 4 – 3/4″: bolt holes. The Bolt holes were not required to align with the opposing side.

If you think there is no way we can find a product that will fit your compressed air application, or adapt a product to fit then give us a call, you might just be surprised at what we can offer in a quick turn around.

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF