Have you ever counted the amount of carbs that you eat? People typically do this to lose weight, to become healthier, or for medical reasons like diabetes. Personally, I like to eat cereal in the morning. I will pull a box of cereal down from the cupboard and look at the Total Carbs field. One morning, I looked at a box of gluten-free rice flakes and compared it to a peanut butter nugget cereal. I noticed that the carbs were very similar. The rice cereal had 23 grams of total carbs while the peanut butter nuggets had only 22 grams of total carbs. Then I looked at the serving size. The rice cereal had a serving size of 1 cup while the nuggets only had a serving size of ¾ cups. So, in comparison, for one cup of nugget cereal, the total amount of carbs was 27.5 grams. Initially, I thought that they were similar, but the peanut butter nugget was actually 20% higher in carbs. This same “misdirection” occurs in your compressed air system.
Here is what I mean. Some manufacturers like to use a lower pressure to rate their products. This lower pressure makes it seem like their products will use less compressed air in your system. But, like with the serving sizes, it can be deceiving. It is not a lie that they are telling, but it is a bit of misconception. To do an actual comparisons, we have to compare the flow rates at the same pressure (like comparing the carbohydrates at the same serving size). For example, MfgA likes to rate their nozzles at a pressure of 72.5 PSIG. EXAIR rates their nozzles at 80 PSIG as this is the most common pressure for point-of-use equipment. You can see where I am going with this.
To compare nozzles of the same size, MfgA nozzle has a flow rate of 34 SCFM at 72.5 PSIG, and EXAIR model 1104 Super Air Nozzle has a rating of 35 SCFM at 80 psig. From an initial observation, it looks like MfgA has a lower flow rating. To do the correct comparison, we have to adjust the flow rate to the same pressure. This is done by multiplying the flow of MfgA nozzle by the ratio of absolute pressures. (Absolute pressure is gage pressure plus 14.7 PSI). The ratio of absolute pressures is: (80PSIG + 14.7) / (72.5PSIG + 14.7) = 1.09. Therefore; the flow rate at 80 PSIG for MfgA nozzle is now 34 SCFM * 1.09 = 37 SCFM. Now we can compare the flow rates for each compressed air nozzle. Like adjusting the serving size to 1 cup of cereal, the MfgA will use 9% more compressed air in your system than the EXAIR model 1104 Super Air Nozzle. This may not seem like much, but over time it will add up. And, there is no need to waste additional compressed air.
The EXAIR Super Air Nozzles are designed to entrain more ambient air than compressed air needed. This will save you on your pneumatic system, which in turn will save you money. The other design features gives the EXAIR Super Air Nozzle more force, less noise, and still meet the OSHA compliance.
If you want to run a healthier compressed air system, it is important to evaluate the amount of compressed air that you are using. To do this correctly, you always want to compare the information at the same pressure. By using the EXAIR Super Air Nozzles in your compressed air system, you will only have to worry about your own weight, not your pneumatic system.