When considering your compressor room all too often the phrase applies “out of sight and out of mind”. Of course, we all know that is not a good approach to the compressor room or really anything in life. Unfortunately, many of us take for granted that very system that delivers the power to keep our machines, equipment and tools operating.
So, what can we do keep the ‘lungs” of our plants performing reliably and efficiently? Since this Blog is about “General Good Ideas For The Compressor Room”, I have some points below for your consideration.
- Ideally the compressor room should be centrally located to minimize the length of the pipes and allows for easier noise control. With long piping runs leaks become more likely and frictional losses are increased.
- The compressor room should be sized to allow for easy maintenance and future expansion.
- For efficient operation air compressors need clean intake air. Intake air that is dusty, dirty or contains gaseous contamination will reduce the efficiency and possibly the longevity of your equipment.
- The compressor room needs adequate ventilation since air compressors generate significant heat. If excessive heat is allowed to build up it reduces the efficiency of the air compressor raising utility costs, causes compressor lubricant to break down prematurely that could possibly result in increased maintenance and compressor failure.
- What is the velocity of the air through the main headers? If the speed is above 1200 FPM many dryers have reduced efficiency and speeds greater than this can also carry moisture past the drainage drop legs.
- Excess friction caused by too small of a diameter piping creates pressure loss, which reduces efficiency and if the compressor is ran above its pressure rating to overcome the frictional losses increases energy consumption, maintenance costs and down time.
Now that your compressor room is shipshape in Bristol fashion, you might think that all is well. While that may be true, chances are there are other significant additional savings to be had. EXAIR specializes in point of use compressed air products that are highly efficient and quiet! If you have any blow-offs that are open tube or howl as loud as the ghost of Christmas yet to come, check out EXAIR’s Super Air Nozzles. They are highly efficient and quiet, in fact they meet OSHA Standard 29 CFR – 1941.95 for maximum allowable noise and OSHA Standard 29 CFR 1910.242 (b) for higher than 30 PSIG blow-off pressure. All of EXAIR’s compressed air products are engineered to minimize compressed air consumption and take advantage of the Coanda effect. Simply stated EXAIR’s highly engineered, intelligent designs entrain (combine) ambient air with the compressed air supply which saves you money!
EXAIR also offers the Ultra Sonic Leak Detector. Simply point the device at a suspected leak which are typically found at unions, pipes, valves and fittings from up to 20’ away. Plants that are not maintaining their plumbing can waste up to 30% of their compressors output through undetected leaks.
EXAIR has a complete optimization product line that the Ultra Sonic Leak Detector is in that includes the Electronic Flow Control, Digital Flowmeter’s and a Digital Sound Level Meter. All designed to either increase the safety or efficiency of your compressed air usage.
EXAIR has 15 other product lines all designed to increase your process efficiency and save you money by using you compressed air supply efficiently. Why not visit the EXAIR website or call and request a free catalog?
When you are looking for expert advice on safe, quiet and efficient point of use compressed air products give us a call. We would enjoy hearing from you!
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Image taken from the Best Practices for Compressed Air Systems Handbook, 2nd Edition