When you need to cool, blow off or dry extruded objects there are several options available, however only the EXAIR Super Air Wipe delivers the performance, efficiency and versatility that most applications require! In today’s blog we will contrast some of the differences between the EXAIR Super Air Wipe and block type air wipes.
The split-ring design of EXAIR’s Super Air Wipe offers easy clamping around the surface of the material moving through it and eliminates the need for time-consuming, cumbersome threading. While Block Type Air Wipes are also of split design the diameter of the material drawn through it can typically only vary by approximately 1/16″! In contrast the EXAIR Super Air Wipe is effective on materials that can range in size from approximately half the throat diameter up to within a fraction of an inch on the internal diameter. This range can be as large as five to six inches in our largest Super Air Wipes. The key is to ensure the material does not contact the Super Air Wipe.
Mounting the EXAIR Super Air Wipe is a snap, it can be accomplished by using either the 1/4 – 20 tapped holes on the downstream side or by utilizing a hard pipe compressed air supply line. The access to these bolt holes makes it easy to change out in the event the production line runs several different sizes. If needed the included stainless steel 1/4-20 bolts can also be removed and longer bolts could be installed to mount from either side.
Connecting the EXAIR Super Air Wipe to your compressed air supply is straightforward. For sizes up for 4″ throat diameter a stainless steel braided connecting hose is supplied pre-installed from the factory and a single 1/4″ FNPT inlet is used to supply the entire wipe. For the 5″ up to 7″ throat diameter there is a single 1/4″ FNPT inlet on each half of the wipe which would need to be connected with compressed air. Lastly, the 9″ and 11″ sizes from stock each have two 1/4″ FNPT inlet on each half of the wipe which would need to be connected to provide the appropriate flow for optimal performance.
Another very important consideration is the temperature of the material you are running. EXAIR Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C) with the Stainless Steel models rated up to 800°F (427°C). Typically, block air wipes are made from delrin or polypropylene with a replaceable wear liner, unfortunately these materials do not tolerate higher temperatures like the EXAIR Super Air Wipes.
To explain how the EXAIR Super Air Wipes work, reference the animation below: Compressed air flows through the inlet (1) of the Air Wipe into the annular chamber (2). It is then throttled through a small ring nozzle (3) at high velocity. This primary air stream adheres to the Coanda profile (4), which directs down the angled surface of the Air Wipe. A low pressure is created at the center (5) inducing a high volume flow of surrounding air into the primary airstream. As the airflow exits the slot, it creates a conical 360° ring of air that will attach to the surface of the material running through it (6) uniformly wiping the entire surface with the high velocity airflow.
While block style air wipes have a fixed performance because they operate off a series of non-adjustable drilled holes, the EXAIR Super Air Wipe operates off an adjustable shim design. As shown in the figure above the shim sets the gap opening of the ring nozzle (3). The stock thickness of the stainless steel shim is .002″ (.05mm), shims can be stacked to provide a coarse adjustment in volumetric air flow. Custom shim thicknesses are also available to tailor the performance to your needs. The shim thickness coupled with a pressure regulator gives the Super Air Wipes adjustability from a gentle breeze to remove light debris or provide cooling all the way up to a forceful blast to remove more viscous fluids or provide quick cooling.
The EXAIR Super Air Wipe is 1.13″ (29mm) thick on all (11) Aluminum models that range in size from 3/8″ (10mm) to 11″ (279mm) throat diameter and all (5) Stainless Steel models that range in size from 1/2″ (50mm) to 4″ (102mm).
The Aluminum Super Air Wipe is available in 11 sizes 3/8″, 1/2″, 1″, 2″, 3″, 4″, 5″, 6″, 7″, 9″ & 11″; the Stainless Steel Super Air Wipe comes in 5 sizes, 1/2″, 1″, 2″, 3″ & 4″…all from stock!
So when you need to cool, blow off or dry extruded material or need expert advice on safe, quiet and efficient point of use compressed air products, give us a call. We would enjoy hearing from you!
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