It’s Starting to Look a Lot Like Static Season

Well the dog days of summer have come to an end, and the cold dry air of winter is on the horizon! There’s one other thing that comes along with the cold dry air of winter, and that’s SANTA! (Sorry that was the child in me).

Actually, it’s STATIC! During the warmer months the moisture in the air does a good job at eliminating a good amount of excess static charge. But as that cold dry air comes into play you need another way to rid your production of static or things will start to go wrong.

Foam Static
Static holding foam bead material to a surface.

In many painting or finishing applications dust and debris from the ambient environment can settle on the part prior to painting or coating. Just blowing them off with a standard air gun won’t remove all of the particles if they’re statically charged. The static must be neutralized in order to remove it or it’ll cause imperfections in the paint or coating. This often results in a high amount of rejected parts that must be scrapped out.

Other processes that benefit from static removal include printing, slitting, molding, sheeting/trimming, shrink wrapping and packaging.

Static Eliminators
Static Eliminators

Break out your fall / winter gear and enjoy the cooler weather and activities that accompany the coming of Fall, but don’t let static wreak havoc in your processes. EXAIR has a wide range of solutions available that are designed to solve these problems. Give an Application Engineer a call and we’ll be happy to help recommend the best solution.

Jordan Shouse
Application Engineer

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EXAIR Displays Benefits of Ion Air Gun Static Eliminators

EXAIR manufactures a range of Static Eliminator products that are all efficient, effective, and easy to use…none more so than the Gen4 Ion Air Gun. Consider:

  • It’s “plug and play,” all the way.  Connect the cable to the Power Supply, and hook it up to your compressed air system, and you’re ready to go.
  • It’s efficient and quiet.  The high velocity jet entrains an enormous amount of air from the surrounding environment, where it’s ionized and ready to eliminate static charge quickly and effectively.
  • Instant static dissipation, at your fingertips (literally) – squeeze the trigger to blow ionized air, anywhere you want (well, within the reach of the 10 foot cable, anyway.)
Model 8493 Gen4 Ion Air Gun Kit comes with everything you need, right out of the box. Just add compressed air.

Again, the Gen4 Ion Air Gun is just one of our Static Eliminator products.  How do you know if it’s the right one?  The selection of many EXAIR Intelligent Compressed Air Products comes down to the size & shape of the air flow that will solve the application.  Static Eliminators are no different.

  • If you need to treat a large surface, you might be looking for a Gen4 Super Ion Air Knife.  They come in lengths from 3 inches to 9 feet long, and blow a laminar, even curtain of ionized air that’s extremely effective and fast at static elimination, even at very low supply pressures.
  • Gen4 Super Ion Air Wipes blow a 360° ionized airstream for pipes, cables, extruded shapes, etc.
  • Gen4 Ion Air Cannons and Gen4 Ion Air Jets are made to mount in place, and blow a focused, conical flow of ionized air.

If you’ve got large areas, multiple surfaces, or complex geometries to contend with, one (or an array) of these products might be the solution.  For a simple, straightforward, hand held static elimination solution, though, it just doesn’t get any easier than the EXAIR Gen4 Ion Air Gun.  Call me to find out how you can get one today.

***Order any qualifying EXAIR Static Eliminator by February 28, 2019, and we will include a FREE AC Sensor.  Click here for details.***

Russ Bowman
Application Engineer
EXAIR Corporation
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A Tale of Two Super Ion Air Knives

A manufacturer of plastic bottles had a problem with static charge. Right after the bottles are extruded and cooled, they have an apparatus that “unscrambles” them and places them, single file, onto a conveyor. It does so with some fabric belts and plastic rollers. If you know anything of static electricity, dear reader, you probably recognize that there aren’t too many better ways to generate a static charge than to rub plastic against plastic, or (even worse) plastic & fabric together.  Here’s a prime example of the kind of static charge you can get, just from unrolling plastic film.

The separation of the non-conductive surfaces (like when this plastic film is unrolled) is capable of generating an incredible amount of static charge.

Now, the bottle makers didn’t have a static meter, but they didn’t need one to know they had issues:  the bottles that the “unscrambler” was putting on the belt were still very much “scrambled.”  They installed a Model 112209 9″ GEN4 Super Ion Air Knife Kit, to blow ionized air up from under the bottles as they entered the belt conveyor, and they did see what they’d call an improvement, but not quite what they’d call a solution.

Unfortunately, dissipating the static from just about half of the surface area of the bottle was still leaving them with half a problem.  However, by adding a Model 112009 9″ GEN4 Super Ion Air Knife (the 112209 Kit’s Power Supply has two outlets, and its Filter Separator & Pressure Regulator are capable of handling the flow to two 9″ Air Knives,) they were able to blow ionized air down from the other side, and up from where the first one was installed.  A soft “breeze” was all it took…a stronger air flow would have worked against the “unscrambler” anyway…because even at very low supply pressures, the Super Ion Air Knives produce an extremely fast static dissipation rate.

Even with a 5psig supply…which makes for just a “whisper” of air flow, the EXAIR GEN4 Super Ion Air Knife eliminates a 5kV charge in under half a second.

If you’ve got problems with static charge, we’ve not only got improvements; we’ve got solutions. Give me a call to find out how we can help.

When the Frost is on the Pumpkin

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Frost on the pumpkin

There is an interesting poem by American writer and poet, James Whitcomb Riley that paints a great picture of what fall feels and looks like on the farm. Following is just the first paragraph of his poem but it conveys his message with such elegance:

When the frost is on the punkin and the fodder’s in the shock,
And you hear the kyouck and gobble of the struttin’ turkey-cock.
And the clackin’ of the guineys, and the cluckin’ of the hens,
And the rooster’s hallylooyer as he tiptoes on the fence;

O, It’s then’s the times a feller is a-feelin’ at his best,
With the risin’ sun to greet him from a night of peaceful rest,
As he leaves the house, bareheaded, and goes out to feed the stock,
When the frost is on the punkin and the fodder’s in the shock.

In Cincinnati, they are predicting frost on the pumpkin this week. That’s a sure sign that colder temps are coming and with the colder climate returning, so does our old friend static electricity. And with static comes all the production problems that are associated with it. Static electricity will discharge to operators which makes them quite un-comfortable and can be dangerous. Discharges to sensors and computers cause malfunction. Jamming of feed mechanisms is never fun and neither is a label machine that refuses to cooperate.

So, if you are in the Northern Hemisphere like we are, get ready for the cold weather and the low humidity by placing EXAIR Static Eliminators into your processes.

The Ion Air Gun is a great all around performer for applications that require a hand manipulation to get the job done.

The Super Ion Air Knife is better for applications that need a wide area to be static free from a mountable solution.

The Ion Air Cannon is a wonderful, utility static eliminator that has great flexibility to be mounted in any position.

The Super Ion Air Wipe is a great way to eliminate static on the outside surfaces of any hose, wire or cable before ink jet printing such as date codes.

The Ionizing Point is a great way to eliminate static build up within airflows moving through duct work, conveyors and similar closed systems with air movement.

If you want your fall and winter to be as pleasant as the description in Mr. Riley’s poem, consider EXAIR Static Eliminators. You won’t be disappointed.

Neal Raker, International Sales Manager
nealraker@exair.com
EXAIR_NR

 

Frost on Pumpkin photo courtesy of Samantha Forsberg
Creative Commons license