New Year New Knowledge.. Always Forward, Never Back.

As we all start off the new year, I have been reflecting and bouncing around between what has happened in the past, as well as what kind of outlook I have/want for the future. I think it is human nature for us all to do this and dare I say the holidays and reconnecting with some people we don’t see often increases the focus on the past.

While I love watching the videos of projects that I have completed personally over the years. In some images below, I try to focus more on how I can continue to pull the positives out and prevent the pitfalls. Things like demolishing the “finished” part of our basement and building it into a brighter and more functional space for our family of 5. Some of the highlights included my daughters at every step of the process, even down to leaving “notes” on the walls for the next person who works in the room. I still do my best to make sure they get involved with any project, and it has to be far more than just watching or holding this while I do work. I take the time to educate them and ensure they get to add experiences to their memory and I hope it all takes root throughout the years, and they can call back on these experiences as they move forward.

That’s one saying that has stuck with me since the Marvel series Luke Cage. When it seemed as though he was getting pulled backward or potentially taking the wrong direction, he would say, “Always forward, never back.” This was the motto of his mentor, Pops, who encouraged Luke to move in the right direction and not step backward in his progress. It’s my experience though that, like Luke, this will get tested many times throughout the year and experience is the only true way to learn something. That is why I try to encourage experiences in all aspects of my life. I let my daughters do things and try solutions they come up with as long as they are safe. If they ask for input, I will offer it. Sometimes I try to steer them clear of big mistakes and try to get them some direction as to why.

This year I have already started a project that involves rebuilding a basketball hoop and installing it for my family and friends to use. Now, I could have gone out and bought replacement parts and even a new goal. While my budget wouldn’t really allow new and replacement parts seem to be a bit high, I am taking the time to further my skills, and my daughter’s experiences, and spend some intentional time with my family in the process. 

This came with some work to do from finding the original specs on the arms that hold the backboard on and also refreshing my CAD skills while learning new software that I could use for free at home to help me verify the angles the pieces need to be cut at. From here I will start making cuts and then weld up new arms. You had better believe that I will have each one of my daughters out in the garage with me learning how to at least try and weld, so they can understand the level of effort that goes into making something out of what someone else may consider trash.

So what does all of this have to do with EXAIR and how we conduct our business? Well, as a member of the team here, I devote myself to continuously improving and learning. This could be things like testing myself like others have on the CCASS certification and deeper dives into our product offerings like the flow curves on a pressure regulator. I’m not the only one here that has that drive either. The entire team here is constantly pushing and driving forward to ensure we bring our customers and contacts the highest-level products, knowledge, and experience, and can confidently share our experiences with you to increase your potential success when implementing an engineered solution.

If you want to advance your process and knowledge, or just see if EXAIR has any experience with what you are having trouble with, contact an Application Engineer today.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

The Basics of a Compressed Air Leak Detection Program

It is no surprise that compressed air can be a costly utility for industrial facilities. It can easily chip away at the bottom line finances if used carelessly and without planning. This is one of the leading reasons we have educated continuously on how to ensure this vital utility is used with safety and conservation in mind. If we have installed all engineered solutions at the point of use throughout a facility, there is still more to be saved. One of the easiest things to do with a utility system inside of a facility is to leave it unchecked and undocumented until something goes wrong. This does not have to be the scenario and in fact, starting a leak detection program in a facility can help to save up to 30% of the compressed air generated.

Leaks cost money!

That’s right, up to 30% of the compressed air being generated in an industrial facility can be exhausting out to ambient through leaks that run rampant throughout the facility. When the point of use production is still working fine, then these sorts of leaks go unnoticed. Another common occurrence goes something like this example: Maybe there is a leak bad enough to drop the packaging line pressure slightly, this may get fixed by bumping up a pressure regulator, production is back up and it is never thought of again. In all actuality this is affecting the production more and more with each leak.

The leaks add additional load onto the supply side. The compressor has to generate more air, the dryer needs to process more air, the auto drains dump more moisture, it all ads up to additional wear and tear also known as false load. All of this additional load on the system can add more maintenance which if left undone can result in system shut downs. One way to begin to eliminate this false load is to deploy a leak detection program. The steps are fairly easy.

Similar to our 6 Steps to Compressed Air Optimization, you start with a baseline of how much air the system is seeing and operating pressures. This begins the documentation process which is critical to the success of the program. Next, acquire an ultrasonic leak detector (ULD) and a layout of your compressed air system piping. Utilizing the ULD, test all compressed air piping along with equipment, and tag each leak that is detected. Next, begin to repair all of the tagged leaks and document the amount of compressed air savings with each repair. This again, is more documentation which leads to giving a quantitative value to the return on investment of the program. Lastly, schedule a follow up scan that recurs on a pre-determined basis to prevent the system from returning to it’s original leaky state.

EXAIR Ultrasonic Leak Detector

If you would like to discuss starting a leak detection program in your facility or have questions about the ULD or any point of use compressed air product, please reach out to an Application Engineer today.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

5 Important Factors When Selecting an Atomizing Spray Nozzle

The most recent EXAIR Webinar is up and ready to be viewed as an on demand video. This presentation showcases five important factors when selecting an atomizing spray nozzle. Throughout the webinar you will gain several key takeaways that are outside of the five factors as well. If you have a liquid spray application and are not sure where to start, this video has a wealth of information for you. As always, the Application Engineer department is also here and ready to assist as needed. We can walk through any application with you and help right over the phone, through email, or even live chat.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF