New Year New Knowledge.. Always Forward, Never Back.

As we all start off the new year, I have been reflecting and bouncing around between what has happened in the past, as well as what kind of outlook I have/want for the future. I think it is human nature for us all to do this and dare I say the holidays and reconnecting with some people we don’t see often increases the focus on the past.

While I love watching the videos of projects that I have completed personally over the years. In some images below, I try to focus more on how I can continue to pull the positives out and prevent the pitfalls. Things like demolishing the “finished” part of our basement and building it into a brighter and more functional space for our family of 5. Some of the highlights included my daughters at every step of the process, even down to leaving “notes” on the walls for the next person who works in the room. I still do my best to make sure they get involved with any project, and it has to be far more than just watching or holding this while I do work. I take the time to educate them and ensure they get to add experiences to their memory and I hope it all takes root throughout the years, and they can call back on these experiences as they move forward.

That’s one saying that has stuck with me since the Marvel series Luke Cage. When it seemed as though he was getting pulled backward or potentially taking the wrong direction, he would say, “Always forward, never back.” This was the motto of his mentor, Pops, who encouraged Luke to move in the right direction and not step backward in his progress. It’s my experience though that, like Luke, this will get tested many times throughout the year and experience is the only true way to learn something. That is why I try to encourage experiences in all aspects of my life. I let my daughters do things and try solutions they come up with as long as they are safe. If they ask for input, I will offer it. Sometimes I try to steer them clear of big mistakes and try to get them some direction as to why.

This year I have already started a project that involves rebuilding a basketball hoop and installing it for my family and friends to use. Now, I could have gone out and bought replacement parts and even a new goal. While my budget wouldn’t really allow new and replacement parts seem to be a bit high, I am taking the time to further my skills, and my daughter’s experiences, and spend some intentional time with my family in the process. 

This came with some work to do from finding the original specs on the arms that hold the backboard on and also refreshing my CAD skills while learning new software that I could use for free at home to help me verify the angles the pieces need to be cut at. From here I will start making cuts and then weld up new arms. You had better believe that I will have each one of my daughters out in the garage with me learning how to at least try and weld, so they can understand the level of effort that goes into making something out of what someone else may consider trash.

So what does all of this have to do with EXAIR and how we conduct our business? Well, as a member of the team here, I devote myself to continuously improving and learning. This could be things like testing myself like others have on the CCASS certification and deeper dives into our product offerings like the flow curves on a pressure regulator. I’m not the only one here that has that drive either. The entire team here is constantly pushing and driving forward to ensure we bring our customers and contacts the highest-level products, knowledge, and experience, and can confidently share our experiences with you to increase your potential success when implementing an engineered solution.

If you want to advance your process and knowledge, or just see if EXAIR has any experience with what you are having trouble with, contact an Application Engineer today.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

O-Rings, Seals, Gaskets, Maintenace, Filtration – They All Matter

I’ve mentioned it before and I’ll say it again. You can’t teach experience. This was told to me by a mentor at a previous job and of course, younger me thought, “Yeah, yeah I know all I need to know.”  Well, younger me was an idiot and learned many things through experience. Sometimes I am still a slow learner and eventually, I remember those experiences and make decisions based on them. So what does this have to do with o-rings, seals, and gaskets?

I’m in the midst of a light construction project in my house and have reached a stage where some tools that I do not have would come in handy and make the job faster. Younger me would have justified purchasing a new one, experienced me understands a budget and reached out to my network of friends and a good friend said they had the tool I needed. This was a compressed air powered framing nail gun. Straight through nailing, no-problem, toe-nailing, no-problem, this thing won’t break a sweat and your arms will be stronger by the time you are done using it while your thumbs are screaming thank you for not smashing me a hundred times.

The Framing Nail Gun in question

This loan did come with two conditions, one was, he didn’t have any nails to give with it. This was not a problem as I wouldn’t expect a friend to give me free fasteners with a tool loan. The second is the one that concerned me, he said, it does leak a little air but it should still shoot just fine. After working in the compressed air industry for over a decade I have experienced this many times. At that point I knew if you could hear it, chances were it was a bad leak. Upon further inspection, there was a cylinder gasket and rubber spring that were in pieces.

Old Spring Bumper and Main Cylinder Gasket

Gasket pieces and dirty air can result in catastrophic failures.

Nothing that a trip to a local business couldn’t take care of.  A few new parts and discussion with their knowledgeable staff and I had the information needed to rebuild this nail gun to functioning status.

New vs. Old

Oddly enough, my experience and expertise with how the EXAIR products like the No-Drip Air Atomizing Liquid Spray Nozzles operate and how to rebuild them, provided a good foundation about how this tool worked. This repair ended up being very similar to the rebuild on a No-Drip Spray Nozzle.

This story is two-fold, filtration could have prevented a lot of the damage to this gun. This gun uses a good amount of air volume at an expedient pace so keeping it clean and clear of debris helps extend the lifetime of internal parts.  See my video on what happens without filtration below.

The second part is that maintaining and understanding processes to clean/rebuild are crucial to sustainable function of a machine. The cleaning process for this gun was fairly straightforward and using the correct lubricant for reassembly was another critical role. This culminated in a framing nail gun that can now be used to further my project and will more than likely live another decade before needing a rebuild again. That is if filtration and proper lubrication are followed.

Had I not obtained experiences throughout my career that helped me to understand how this tool functioned, the worth of a reliable network of vendors, and the necessity to complete tasks that take me out of my comfort zone I wouldn’t be in the place I am today. Because I have the experience and the network to ask for help it enables me to keep machines running that could have cost valuable production hours had this been a production environment.

EXAIR stocks rebuild kits, gaskets, shims, and parts for all of our product lines which may require a repair. For products which need to be cleaned in order to return back to new performance, we have the instructions or can do it for you here. From time to time they may need a repair or refurb in order to keep functioning at peak performance. If you want to build your trusted network or learn more about how to rebuild or clean EXAIR products, contact us.

Brian Farno
Application Engineer
BrianFarno@EXAIR.com
@EXAIR_BF

Video Blog: How To Rebuild Pressure Regulators

Today’s video blog is a how-to on rebuilding EXAIR pressure regulators.   Regulators can wear out over time and extensive adjustment as well as if they are not used on a clean compressed air supply.  If you have any questions on an EXAIR product, please contact an Application Engineer.

Thanks for watching!

 

 

Brian Farno
Application Engineer Manager
BrianFarno@EXAIR.com
@EXAIR_BF