Advantages Of Compressed Air Operated Industrial Vacuums

Last week, I wrote about the benefits and advantages of the EXAIR Chip Trapper System. It’s just one workhorse in our stable of durable and reliable compressed air operated Industrial Housekeeping solutions.  All of our systems in this product line are compressed air operated, which means they offer several benefits that you don’t get with an electric powered vacuum:

  • Our air operated vacuums have no moving parts.  That means nothing to wear out & replace.
  • Electric motors burn out over time, and have to be replaced.  Not a problem with our products…if you supply them with clean air, they’ll run darn near indefinitely, maintenance free.
  • Using electric vacuums in wet areas can prevent a very real risk of electrocution.  This hazard does not apply to a compressed air hose, which is all it takes to run our products.
  • Long, stringy chips can get clogged in the impeller & rotating parts of a motor-driven vacuum.  Ours have no moving parts, which means nothing for detritus to get tangled up in.
Electric Vacuums are prone to clogging, wearing out, and motor failure.

Which EXAIR Industrial Housekeeping Product is right for you?  It depends on what you’ll be using it for.  Very generally speaking, here’s a brief overview of the product line:

Chip Vac Systems:

  • Pick up dry or wet chips and transfer them into a standard open top drum.
  • Available in four sizes: 5, 30, 55, or 110 gallon drums.
  • Turns your own 30, 55, or 110 gallon open top drum into a powerful vacuum system, in minutes, with a standard system.
  • Add portability and flexibility with a Deluxe System, which includes a drum dolly and a Tool Holder.
  • For a total Industrial Vacuum System, complete & ready to go right out of the box, the Premium Systems add a drum, a compressed air supply hose, an upgrade to Heavy Duty Aluminum Tools & a Static Resistant Vacuum Hose.
  • For smaller jobs or in tight quarters, the Mini Chip Vac System comes with a compact 5 gallon drum.  The Deluxe System adds a drum dolly for portability.

Heavy Duty Dry Vac Systems:

  • Function is similar to the Chip Vacs, but the vacuum itself is made of a hardened alloy, and offers higher vacuum power for dense and/or abrasive material cleanup.
  • Fits your existing 30, or 55 gallon drums for a quick & easy, basic high powered vacuum solution.
  • Deluxe Systems add Heavy Duty Tools & Tool Holder, and a Drum Dolly.
  • Premium Systems come with a 30, 55, or 110 Gallon Drum.

Heavy Duty HEPA Vac Systems:

  • All the power, durability, and convenience of the Heavy Duty Dry Vac Systems, but with a HEPA filter for contaminants such as mold, allergens, and other airborne irritants.
  • Fits your existing 30 or 55 gallon drums, or Deluxe & Premium Systems add the same accessories as the Heavy Duty Dry Vac Systems.
(Left to right) Chip Vac, Heavy Duty Dry Vac, Heavy Duty HEPA Vac

Reversible Drum Vac Systems:

  • These are our drum mounted vacuums for liquids.  They’ll fill or empty a 55 gallon drum in 90 seconds (tested with water.)
  • Fits an existing 30, 55, or 110 gallon closed top steel drum in good condition.
  • Deluxe Systems add a drum dolly, a Tool Holder and a set of plastic tools including a Spill Recovery Kit, for a multitude of cleanup needs.
  • Auto shutoff float prevents overfilling the drum.
  • Premium Systems add a 30, 55, or 110 gallon drum, Heavy Duty Aluminum Tools, and a compressed air supply hose.
  • High Lift Systems are available for higher viscosity (ups to 1400 cP) liquids, or when pumping from below grade (180″H2O suction lift.)
  • This same technology is incorporated into the Chip Trapper Systems, which (as detailed last week) trap incoming solids in a Filter Bag, allowing for instant pumping out of freshly filtered liquid.  They’re available with the High Lift capability as well.
Reversible Drum Vac, High Lift Reversible Drum Vac, Chip Trapper

Vac-u-Guns:

  • Handy and portable, the Vac-u-Gun is a lightweight handheld vacuum, blow gun, and transfer tool, all in one.
  • Collection System comes with a vacuum bag w/shoulder strap, extension wands, a crevice tool, skimmer tool, and round brush tool.
  • Transfer Systems come with the same tools, but include a 10ft hose instead of the vacuum bag.
  • All Purpose Systems come with the tools, the vacuum bag, and the 10ft hose.
  • Deep Hole Vac-u-Guns are fitted with a blow tube for stirring up fine debris from drilled holes, where it’s quickly and efficiently vacuumed away.

Regardless of your application, EXAIR has an Industrial Vacuum to fit.  Orders for qualifying systems through the end of May 2020 will include a free Vac-u-Gun.  If you’d like to discuss your Industrial Housekeeping needs, give me a call.

Russ Bowman
Application Engineer
EXAIR Corporation
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Award Winning HEPA Vac

Continuing my series of EXAIR award winning products for 2014.  Plant Engineering’s readers voted the Heavy Duty HEPA Vac a silver award for Environmental Health. The HD HEPA Vac differs greatly from most of the EXAIR products.  We often improve a work environment by reducing noise level from compressed air blow offs or limiting the energy usage of a facility by conserving compressed air, but when EXAIR introduced the Heavy Duty HEPA Vac, we entered a new area of environmental health.

hepafam_collection

High Efficiency Particulate Air standards are set by the US Department of Energy. Originally, the standards were created to protect workers, the public and the environment from particulate that may be found in DOE’s nuclear facilities. (For more information on HEPA filtration consult DOE-STD-3020-2005.) The Heavy Duty HEPA Vac filter meets the HEPA standards to filter a minimum 99.97% at 0.3 micron level.  Each filter is tested in strict accordance with IEST-RP-CC-007. After testing the filtration, vacuum and ventilation companies discovered the added benefit of using HEPA filtration is to remove particulate that may inflame allergies or asthmatic symptoms. Pollen, pet dander, and dust are physically too large to pass through the HEPA filter. For instance, most pet dander is 5 microns and will become trapped inside the circuitous air passage route inside the HEPA filter. Also, HEPA filters will even filter airborne pathogens.  Engineering Toolbox list several nominal particle sizes to give you the idea of scope. By meeting these strict standards, EXAIR’s Heavy Duty HEPA Vac can be used in a whole new industry where HEPA filtration is required.

Tries to imitate the late Billy Mays

But wait there’s more!

We haven’t even talked about the HEAVY DUTY DRY VAC component of the Heavy Duty HEPA Vac.  The Heavy Duty HEPA Vac features the same hardened alloy construction of the Heavy Duty Dry Vac.  This alloy holds up to abrasive materials such as garnet, crushed glass, sand or hard materials like stainless steel chips, pipe plugs, or brass piping caps.  We tested the conveying power of the Heavy Duty Dry Vac, it moved 32 pounds per minute of steel shot blasting media, 146% percent more than a standard Chip Vac.  With all this vacuuming power, it still maintains a surprisingly quiet 82 dBA of sound level.

The Heavy Duty HEPA Vac would be the perfect item to clean out that clogged filtration system, or to clean up that spilled kitty litter that will clog up a standard electrical vacuum. It will not blow tiny particulate all over your shop and it can help protect your personnel from airborne particulate.

Dave Woerner
Application Engineer
Davewoerner@EXAIR.com
@EXAIR_DW