Four Weeks of Movember

Well November is over and shaving is back, but the beard and I had a good run and quite a bit of fun.  Here is the respectable picture with the beard.

Four Weeks of Movember

But while I shaved it off, I did try a couple of different looks.

One honoring our 21st President Chester A Arthur
CAA VS DAVE

To continue our highlight of Occupational Health Risks from earlier this Movember, OSHA has put out additional material on the dangers of noise, a serious threat to men’s and woman’s health in the workplace.  Sound is often over looked as a health risk, because its effects are not visible. The worst of the effects are typically not noticed until many years later, and it is very difficult or impossible to repair. According to OSHA’s website, The U.S. Bureau of Labor Statistics (BLS) publishes annual  statistics for occupational injuries (including hearing loss) reported by  employers as part of required record keeping. The BLS data show that hearing  loss represented 12% of the occupational illnesses reported in 2010.  This represents more than 18,000 workers who experienced significant loss of  hearing due to workplace noise exposure.

To curtail, noise relate hearing loss OSHA outlines a detailed plan include the following (3) Home Runs.

Three Significant Home Runs

  1. Get a handle on pneumatic and compressed air  devices and machine controls,
  2. Implement an Acoustical Maintenance Program  to maintain existing noise controls and keep  machinery in good working order, and
  3. Go all the way with machine guarding to  include the acoustical benefits (pennies on the  dollar).

These three items will provide the greatest noise reduction per dollar invested, and can even have a payback in dollars through energy savings and life expectancy of equipment.

Let’s just look at Home Run number one.  In most plants, compressed air can easily be responsible for 25-33% of plant’s noise problems.  Noise is generated by turbulent gases mixing at widely different velocities.  One of the easiest ways of curtailing noise is to install Air Knives or Air Nozzles on any open pipe or homemade blow devices that will eliminate turbulent flow.  This will have the added benefit of reducing air consumption and eliminate the risk of dead-ended compressed air onto human skin.

At EXAIR, we have done a variety of studies and testing to determine the noise level on all of our products, so that you could do a survey with a Sound Level Meter at quantify your noise reduction at every work station.  Any noise reduction can have a significant impact on hearing loss for employees, and their current and future quality of life.

Dave Woerner
Application Engineer
davewoerner@exair.com
@EXAIR_DW

It is an Honor to be Nominated…

This year Plant Engineering has nominated (4) EXAIR products for their Product of the Year award.  Even though all of our products utilize compressed air, we are nominated in several different categories: fluid handling, electric controls, environmental health, and compressed air.  As a company, we stick to designing products that efficiently use compressed air, it’s our breadth of product line which affords us the opportunity to be nominated in numerous categories.

It is an honor to be nominated… winning would be further validation of everyone’s hard work around here.  We know it’s a team effort all around; from receiving in raw materials to machining and assembly to shipping quality product out the door on time. We rely on the talents of our sales and marketing teams and have come to count on our customer service folks to be the best in industry. Our engineers continue to design new products and expand product lines at an impressive speed and the accounting people help keep it all in check. If you are willing, please visit Plant Engineering’s Product of the Year website to view all of the nominees and vote for EXAIR products.  Below is a brief description of our nominated products and links to our website for more information.

We really got our start in designing safe, effective and efficient compressed air blow offs.  We continued that tradition this year by creating a 1″ Flat Super Air Nozzle, model 1126.  This nozzle produces a powerful 1″ wide air stream with 9.8 ounces of force 12″ away from the nozzle.  Because the air flow cannot be blocked, model 1126 meets OSHA standards 29 CFR – 1910.95(a) and 1910.242(b).  It also maintains a quiet 75 dBA, and uses 10.5 SCFM when supplied with an inlet pressure 80 PSIG.  Please vote for this product here.

Did you know that you can cool up to 5,600 Btu/hr with compressed air?  Our Cabinet Cooler Systems utilizes vortex tube technology to create cold air, which can be used to cool electrical panels.  This year we released a dual Cabinet Cooler System made of 316 stainless steel for wash down environments and NEMA 4X enclosures that need more than 2,800 BTU/Hr of cooling that a single cooler can provide.  Please vote for this product here.

In industrial environments, electrical vacuums do not hold up for very long.  EXAIR has been manufacturing industrial vacuums to replace the standard duty and electric vacuums for over a decade, but what do you do if the environment is very dusty with fine particulate? With EXAIR’s Heavy Duty HEPA Vac, we remove the danger of this fine particulate from being ingested or inhaled from the air with a HEPA (High Efficiency Particulate Air) filter that tested to IEST-RP-CC-007 HEPA standards.  The filters have a minimum of 99.97% filtration at the 0.3 micron level. Please vote for this product here.

Finally, we are nominated for a our No Drip Atomizing Spray Nozzle.  These nozzles are available in a variety spray patterns and flow rates.  The no-drip feature allows precise control of the amount of liquid used.  When precisely metering the liquid used in your coating process, the no-dip nozzle keeps up with your intermittent flow without forming a drip or a bubble to mar the uniform spray pattern that you need. Please vote for this product here.

Please take a look at these products and give EXAIR your vote.

Dave Woerner
Application Engineer
davewoerner@exair.com
@EXAIR_DW