Cold Air, Year Round

We’ve been experiencing some downright brutal winter conditions here in Cincinnati, Ohio, for the past couple of weeks. This is merely a statement of observation; not a complaint…I moved here, on purpose, in 1991, and I surrendered my “complain about the cold” card at the A1A/Fernandina Beach exit on I95 as I left Florida. I say this only to introduce a curious tale of two friends, who literally couldn’t live much farther away from each other and still be in the United States.  They, however, have both been rubbing it in my nose on Facebook about how much warmer it is where they are than it is in Cincinnati, where we all grew up.

I’ll start with Gregg: he lives in central Florida, and never tires of reminding his old hometown friends that it’s in the 70’s, and he’s risking a sunburn by going out on the boat this weekend. I’m sure many of us have friends like this, and they’re the reason that posts like this are so popular:

weather
Needless to say, it’s harder to like Gregg as he enjoys today’s warm Florida weather.

 

Then there’s Eddie. He’s not looking for sunblock for a day on the boat, mainly because the sun’s only been coming up where he’s at for few weeks now…see, Eddie’s in northern Alaska, where it was warmer EVERY DAY LAST WEEK than it was in Cincinnati. This is, of course, extremely out of the ordinary, and I have nothing but respect for the conditions that he endures through those winters. I still found myself being just as disgusted with Eddie as I was with Gregg for gloating about the weather last week. Hard to believe.

What I don’t find hard to believe, but still get a chuckle out of, is the days when we get multiple calls for our Vortex Tube cooling products. We joke about people needing cold air when there’s so darn much of it outside (here anyway,) but we’re well aware that there are plenty of industrial applications where heat is an issue, year round. And we’re eager to help.

Case in point: I had the pleasure of helping a customer recently who needed to keep a blade cool. This particular blade cuts plastic wrapping that is shrink fitted onto plastic soda bottles. Over time, the blade heated up, and they were getting a “ripple” effect on the edges of the label, which not only looked bad, but led to the wrapper peeling off when it got caught on pretty much anything downstream on the bottling line.

It’s a small blade, so they installed a Model 5215 Cold Gun Aircoolant System to blow a pointed stream of cold air at the cutting edge. This not only keeps the blade cool (which should result in a longer life) but it keeps any heat from transferring to the edge of the wrapping, resulting in a perfectly applied wrapper every time.

Four systems to choose from; we've got the one for your application.
Four systems to choose from; we’ve got the one you need.

Do you have an application that might be improved with a flow of cold air? If so, give me a call and let’s talk. If it’s warmer where you are than it is here, I’ll even good-naturedly listen to your gloating. This does not apply to you, Gregg and Eddie. You guys are not cool at all. Not this week, anyway.

Russ Bowman
Application Engineer
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Vintage Vortex Tube Still Operational after 28 Years!

People are always wondering how long a Vortex Tube will last as a solution for their application. I’ve been at the company for almost 18 years now and my response has always been 20+ years, easily!

Just the other day, one of our overseas distributors posted a question to us looking for help in identifying an old EXAIR Vortex Tube that their customer presented to them. A couple photos of the unit are shown below.

HLY vortex cooler 2
Vintage Vortex Tube un-assembled
HLY vortex cooler 1
Vintage Vortex Tube assembled

 

We were able to track some of the unique design features to a model that was built in 1987. After 28 years in operation, the only thing that needed to happen was for the unit to be cleaned with some soap and water and it was soon back in operation.

There are some keys to the longevity of vortex tubes. First and most significant is that they do not have any moving parts. The compressed air is the only thing that does the moving and work inside. Second, would be to feed the vortex tube with clean, dry, oil-free air. That means using a filter / separator at the point of use and maybe even an oil coalescing filter too.

Providing a localized heat source for applications is rather easy to do with either a small torch or perhaps an electric heater. Doing the same in the opposite direction to provide a localized cooling is something that is actually just as easy if you have a vortex tube at hand. If you don’t, you can consider using one of our Vortex Tubes or perhaps you would be more inclined to go for one of our more user-friendly products such as Cold Gun, Adjustable Spot Cooler or even Mini Cooler for smaller jobs. These units have heat shielding, mounting, and sound muffling all included in their basic design. Due to the proven longevity of the product, chances are you will only need one. Unless your co-worker decides to “borrow” it.

EXAIR Corporation has been making Vortex Tubes and related products since 1983. Let us help you with your industrial Spot Cooling application.

Neal Raker, International Sales Manager
nealraker@exair.com

 

Mini Cooler Provides Sewing Needle Cooling

I recently worked with a surf casting bag manufacturer who was experiencing needle breaks during their sewing operation. (The term surf casting refers to surf fishing from the beach, typically in saltwater.)

The bags, made to hold tackle and gear, are manufactured out of a sail cloth material and are double stitched for added strength. During the operation, the sewing needles would begin to heat up, weaken and break, resulting in damaged product. The customer was considering using a Vortex Tube to blow cold air across the needle and while the Vortex Tube would work well in this application, I recommended using our Mini Cooler. The Mini Cooler is engineered to provide a focused stream of 20°F cold air (based on 70°F supply) while utilizing only 8 SCFM @ 100 PSIG. The Model # 3808 Mini Cooler System includes a swivel magnet base and single point hose kit, allowing for easy mounting and delivery of the cold air direct to the tool. Another advantage is that the Mini Cooler offers a shielded and muffled hot tube, which makes it better for operations where operators may come into contact with the tube.   The perfect solution for a needle cooling application due to the fact it can easily be positioned and always puts out the 20°F air!

Mini Spot Cooler
Provides a focused stream of 20°F cold air with no moving parts.

EXAIR provides a wide variety of spot cooling products including Vortex Tubes, Adjustable Spot Cooler, Mini Cooler and our Cold Gun Systems. With help selecting the best products for your application, please call us at 1-800-903-9247.

 

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

An Advantage of Vortex Tube Based Cabinet Cooler Systems

Today, I begin publishing the first in a series of blog posts about some common misconceptions of vortex based cooling. The primary focus will be cooling electrical panels, but we may touch on a few other application for vortex tubes as well.

A Cabinet Cooler System is a low cost, reliable way to cool and purge electronic control panels or small enclosures. The EXAIR Cabinet Cooler System incorporates a vortex tube to produce cold air from compressed air without any moving parts.

VT
How a Vortex Tube Works

 

I want to take on the most difficult myth first. I was attending a compressed air conference recently where Cabinet Cooler Systems were listed as a waste of compressed air. Saying Cabinet Cooler Systems waste compressed air is like saying automobiles waste gas. A ’74 Dodge Monaco station wagon was best served to haul 8 kids to Florida and use three times the gasoline of (4) 2014 Honda Civics, but the automobile was driven everyday on that 15 mile work commute.  Comparatively, a 5,600 BTU/HR Dual Cabinet Cooler System without a thermostat, cooling an enclosure the size of a shoebox, is a waste of compressed air. Using a properly sized, thermostat controlled Cabinet Cooler system upon an enclosure will protect your company from thousands of dollars in equipment damage and hours of downtime caused by heat damaged electronics – this is not a waste of compressed air. I understand what the presenter wanted to say, and like anything else, if the product is not sized right or installed improperly it will not operate as efficiently as it could. Cabinet Cooler systems do not waste compressed air, they utilize compressed air.

nema12thrmocntrsys
The components of a NEMA 12 Cabinet Cooler System w/ thermostat control.

 

One of the places where Cabinet Cooler Systems shine are dirty, dusty environments where maintenance to air conditioners costs thousands of dollars in replacement parts and man hours every year.  Take one look at the troubleshooting guide for these units and you will find a litany of items that need to be replaced: evaporator coils, motors, wheels, compressor, or capacitor. In many cases, this replacement needs to be done by an outside contractor, which only adds to the cost.

Vortex based cooling improves on air conditioning in dusty or dirty environments in two ways. A vortex based cabinet cooler has no moving parts to wear out or be replaced. The units have been known to last for more than two decades. This lack of moving parts means that a dusty environment will not have an operational impact on the Cabinet Cooler Systems. Secondly, Vortex based coolers can create a positive pressure inside a sealed enclosure. This positive pressure can prevent dust from entering that cabinet. Dust inside of cabinet will cover heat sinks, chip sets, and internal fan blades to prevent air movement and insulate hot parts from heat transfer. If you are comparing a vortex based cooler to a fan in a dusty environment, the vortex based cooler will be pushing dust out of the pipe. The fan will be pulling dust in to the enclosure. The dust pulled in by the fan will lower the cooling capacity of the fan and limit the heat transfer from the heat sink or the circuitry of the device.

I wrote a bit more about this first myth than I intended. This may turn in to a ten part series, if I keep going like this.

Dave Woerner
Application Engineer
@EXAIR_DW
DaveWoerner@EXAIR.com