Super Air Knife Replaces Homemade Manifold

I recently worked on an application with a manufacturer who was having issues with their labeling process. The sticker label is applied to the side of their container by a print roller and then passes by a 6” homemade manifold system with 3 nozzles to help permanently affix it n(see below). They were experiencing irregularities/air bubbles in the label and realized they were getting an uneven airflow which was stronger at each end nozzle but the middle nozzle had very little flow. They were operating at around 80 PSIG and previously tried to lower the pressure but the label would start peeling off. If they increased the pressure they were experiencing tearing and ripping in certain areas of the label. Another issue was the loud noise level. They were having to stop the line and turn off the air so an operator could manually replace the label. They emailed me a picture of the manifold and asked if EXAIR could improve their process.

Homemade Manifold

After reviewing the picture and further discussing their application, I recommended using one of our 6” Aluminum Super Air Knives. The Super Air Knife , with a 40:1 amplification rate (surrounding ambient air to compressed air), provides a high velocity laminar sheet of airflow the entire length of the knife. By continuing to operate at 80 PSIG, the Super Air Knife will produce a velocity of 11,800 feet per minute (6” away from target object) and consume only 17.4 SCFM (2.9 SCFM per inch of knife) with a low noise level of only 69 dBA.

SAK

By replacing the manifold, the customer was able to improve their process, decrease their air consumption and increase their personnel’s safety.

If you are experiencing a similar issue or need help with a different compressed air application, please give us a call.

Justin Nicholl
Application Engineer
justinnicholl@exair.com
@EXAIR_JN

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out / Change )

Twitter picture

You are commenting using your Twitter account. Log Out / Change )

Facebook photo

You are commenting using your Facebook account. Log Out / Change )

Google+ photo

You are commenting using your Google+ account. Log Out / Change )

Connecting to %s

%d bloggers like this: